Wire Control Switch Magnetic Connection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wire control switches for mobile lighting apparatuses are inconvenient to operate under insufficient lighting conditions due to the need to remove an end cap, especially when users are wearing gloves, leading to increased difficulty and poor user experience.

Innovation Solution

A wire control switch design featuring a shell with a conductive cap, a PCB board, and a magnet for magnetic attraction, along with an elastic wire and conductive spring for stable electrical connections, allowing for easy assembly and disassembly and reducing operation complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the original end cap design is used, then the structure is simple, but the operation difficulty increases under insufficient lighting conditions

Engineering Contradiction:
Improveease of connectionVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional mechanical screw-threaded connection system with a magnetic connection system. The magnet embedded in the wire control switch attracts to the metal end cap of the mobile lighting apparatus, enabling one-handed operation without tools, which directly resolves the contradiction by improving ease of operation while maintaining reasonable device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnet as an intermediary element between the wire control switch and the mobile lighting apparatus. This magnet serves as the mediating force that enables easy attachment and detachment, solving the operational difficulty without requiring complex mechanical interfaces or additional fastening mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If magnetic attraction is used for connection, then ease of operation improves, but device complexity increases

Engineering Contradiction:
Improveease of disassembly and assemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the connection function into two parts: the magnet embedded in the wire control switch and the ferromagnetic end cap of the mobile lighting apparatus. This segmentation allows the magnetic connection feature to be added to the wire control switch without fundamentally redesigning the entire mobile lighting apparatus, thus improving ease of operation while minimizing the increase in overall device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The magnet serves multiple functions: it provides the magnetic attraction for easy connection, acts as a structural component within the wire control switch housing, and enables both attachment and detachment operations. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving improved ease of operation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic attraction and conductive spring mechanism simplify the connection and disconnection process, enhancing user convenience and reducing operational difficulties, especially in low-light conditions.

Implementation Method 1

the wire control switch is connected with the mobile lighting apparatus by means of magnetic attraction

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

a first end of the PCB board which is close to the conductive cap is provided with a conductive spring; a first end of the conductive spring is electrically connected with the PCB board; a second end of the conductive spring which is distant from the PCB board is electrically connected with the conductive cap

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the PCB board and the shell are electrically connected by an elastic wire; the second end of the elastic wire which is distant from the PCB board is elastically and electrically connected with the shell

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10670252B1Wire control switch and mobile lighting apparatus
Publication Date: 2020.06.02 OLIGHT GRP CO LTD
  • US10670252B1 patent drawing
  • US10670252B1 patent drawing

AI summary

The wire control switch comprises a shell, a PCB board disposed in the shell, and a switching device electrically connected to the PCB board. The shell has a first end which is provided with a conductive cap. The conductive cap is connected with the shell in an electrically insulated manner. The PCB board is electrically connected to the conductive cap and the shell respectively. A magnet is provided inside the shell at an end which is close to the conductive cap. The mobile lighting apparatus comprises a lamp holder and a lamp body connected to one end of the lamp holder, and an end of the lamp body which is distant from the lamp holder is connected with the aforementioned wire control switch. The present invention achieves magnetic connection between the wire control switch and the mobile lighting apparatus, resulting in convenience in disassembly and assembly and reduced operation difficulty.