Wire Cover With Notched Groove For Stable Binding Band Mounting

Solution Overview

Problem

Existing wire covers for connectors complicate the mounting and stabilization of binding bands, leading to insecure fastening of wires due to the need for inserting band portions through holes and lack of a pressing mechanism, resulting in unstable binding work.

Innovation Solution

A wire cover design featuring a hood with a notched groove and deficient portions that guide the binding band's flexible band portion through specific paths, allowing easy mounting and stable fastening by pressing the head portion against the groove, ensuring secure wire fixation without protrusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If insertion holes are provided in the electric-wire fixing portion for binding bands with head portions, then the binding band can be inserted and fastened, but the mounting work becomes complicated and the binding work becomes unstable

Engineering Contradiction:
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention removes the insertion hole from the electric-wire fixing portion, extracting the complicating element. Instead, a groove is formed on the outer peripheral surface of the fixing portion, allowing the binding band to be simply hooked without insertion operations, thereby simplifying the mounting process while maintaining secure fastening capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of providing holes for insertion (inward opening), the invention uses a groove structure (outward opening) on the outer peripheral surface. This inverts the traditional approach from insertion-based mounting to hooking-based mounting, eliminating the need for complex insertion operations through holes

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If no pressing portion is provided for the head portion of the binding band, then the structure remains simple, but the binding work becomes unstable and the wire cannot be fixed securely

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the groove structure with the outer peripheral surface of the electric-wire fixing portion, combining the guiding function and the pressing function into a single integrated structure. The groove serves both to guide the binding band during mounting and to provide a pressing surface for stable fastening, eliminating the need for separate pressing portions

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The groove on the outer peripheral surface serves multiple functions: it guides the binding band during mounting, provides a hooking surface for secure attachment, and acts as a pressing portion for stable fastening. This multi-functional design achieves reliable binding without increasing structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10153582B2Wire cover for connector
Publication Date: 2018.12.11
  • US10153582B2 patent drawing
  • US10153582B2 patent drawing
  • US10153582B2 patent drawing

AI summary

A wire cover includes a hood top surface, a first hood side surface and a second hood side surface. A hood side notched groove is formed in the first hood side surface so as to be notched from a tip edge toward a base end of the first hood side surface while leaving the base end. A hood side deficient portion is formed in the second hood side surface. The hood side deficient portion is deficient extending from a tip edge to a base end of the second hood side surface. A hood top surface deficient portion is formed in the hood top surface and is partially deficient of the hood top surface positioned near the second hood side surface. The hood top surface deficient portion is adjacent to the hood side deficient portion.