Wire Facing Crimps for MSE Shear Resistance

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Solution Overview

Problem

Existing mechanically stabilized earth (MSE) structures face challenges in providing sufficient resistance to shear forces, particularly in attachment methods between soil reinforcing elements and facing structures, which can lead to erosion and structural instability.

Innovation Solution

The proposed solution involves a system and method for constructing MSE structures using a wire facing with crimps and connector leads, where soil reinforcing elements are coupled to the facing elements with crimps and connection devices, ensuring secure attachment and resistance to shear forces through a combination of wire configurations and connection devices like hog rings or wire ties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional wire facing with simple attachment methods is used, then construction is simpler and faster, but resistance to shear forces is insufficient leading to erosion and structural instability

Engineering Contradiction:
Improveresistance to shear forcesVSAvoidattachment system complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The wire facing is divided into modular units with standardized connector leads and crimp positions. Each module can be independently attached to soil reinforcing elements, allowing systematic distribution of shear force resistance across multiple attachment points rather than relying on single complex connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Crimps are pre-formed in the wire facing at specific locations before assembly. This preliminary preparation ensures that when soil reinforcing elements are installed, the attachment points are already positioned and configured to optimally resist shear forces, eliminating the need for complex field adjustments.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If soil reinforcing elements are loosely attached to facing structures, then construction is faster and easier, but erosion prevention and structural stability are compromised

Engineering Contradiction:
Improvestructural stabilityVSAvoidconstruction ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The crimp structure is designed to automatically engage and secure the soil reinforcing element to the wire facing through its geometric configuration. The deformation of the crimp around the connector lead creates a self-locking mechanism that provides reliable attachment without requiring additional fastening operations or complex assembly procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The wire diameter, crimp depth, and connector lead spacing are optimized to specific parameter ranges that balance attachment strength with construction ease. These parameters are selected to provide sufficient shear resistance while maintaining practical installability with standard equipment and methods.

Inventive Principle:
Principle #35Parameter changes

3Strength

If multiple attachment points per soil reinforcing element are used, then shear force resistance is improved, but construction time and complexity increase

Engineering Contradiction:
Improveshear force resistanceVSAvoidconstruction speed
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The connector lead design serves multiple functions simultaneously: it provides structural connection between soil reinforcing elements and wire facing, positions the attachment at optimal locations for shear resistance, and enables rapid installation through its standardized configuration. This multi-functionality reduces the number of separate operations needed while maintaining strength.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The crimped connection is designed as a simple, inexpensive metal deformation that provides sufficient attachment life for the structure's service period. The low cost and simplicity of each crimp allowance multiple attachment points without significantly increasing overall construction time or complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS8632281B2Mechanically stabilized earth system and method
Publication Date: 2014.01.21 CONTECH ENGINEERED SOLUTIONS LLC
  • US8632281B2 patent drawing
  • US8632281B2 patent drawing
  • US8632281B2 patent drawing

AI summary

A system and method of constructing a mechanically stabilized earth (MSE) structure is provided. A wire facing is composed of horizontal and vertical elements, where a soil reinforcing element is coupled to the wire facing at one or more crimps formed in either of the horizontal or vertical elements. A connection device may be inserted through an opening defined between the soil reinforcing element and the one or more crimps such that the soil reinforcing element may be coupled to the wire facing. A strut may be coupled to the top-most cross wire of the vertical element and the terminal wire of the horizontal element to maintain the vertical element at a predetermined angle with respect to the horizontal element as backfill is added to the wire facing.