Wire Grid Polarizer Doping for High-Resolution Display Transmittance

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Solution Overview

Problem

Existing display devices, particularly head-mounted displays, face challenges in achieving high-resolution images due to limitations in polarizer technology, which affect the transmittance and polarization degree, necessitating improved wire grid polarizers for enhanced performance.

Innovation Solution

A display device comprising a substrate with a display element layer, a phase retardation layer, and a wire grid polarizer with stacked insulating and grid patterns containing doped ions, specifically boron, to enhance etching selectivity and uniformity of the wire grid polarizer, thereby improving the transmittance and the polarization degree.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional polarizer technology is used, then the device structure is simple, but the transmittance and polarization degree are insufficient for high-resolution displays

Engineering Contradiction:
Improvepolarization degreeVSAvoidwire grid polarizer structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The wire grid polarizer is segmented into multiple functional layers: a lower electrode layer, an upper electrode layer, and an insulating layer positioned between them. This segmentation allows each layer to contribute specifically to the overall polarization function, enabling high polarization degree through the coordinated action of separated conductive elements rather than requiring a single complex structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wire grid polarizer employs a composite structure combining conductive materials (electrodes) with insulating materials. The insulating layer with specific dielectric properties is positioned between the electrode layers to prevent electrical shorting while maintaining the optical polarization function. This composite approach enables both high transmittance and high polarization degree by optimizing the interaction between different material properties

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the wire grid polarizer uses complex stacked patterns, then the transmittance and polarization degree improve, but the manufacturing difficulty increases

Engineering Contradiction:
Improveetching selectivityVSAvoidwire grid polarizer fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The insulating layer is positioned locally between the lower and upper electrode layers at specific regions where electrical isolation is required. This local positioning of the insulating material allows the wire grid structure to maintain high etching selectivity in critical areas while simplifying the overall manufacturing process by not requiring insulating material throughout the entire structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the thickness of the insulating layer within a specific range (10-100 nm) to achieve the desired balance between electrical isolation and optical performance. By controlling the insulating layer thickness parameter, the manufacturing process can achieve high etching selectivity without requiring excessively complex fabrication steps, as the thickness parameter alone provides sufficient control over the polarizer's electrical and optical properties

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wire grid polarizer, with stacked insulating and grid patterns containing doped ions, specifically boron, to enhance etching selectivity and uniformity of the wire grid polarizer, thereby improving the transmittance and the polarization degree of the wire grid polarizer, thereby improving the transmittance and the polarization degree.

Implementation Method 1

The insulating pattern and the grid pattern contain doped ions. In an embodiment, the doped ions contain boron.

Methodology Applied
Scientific EffectIon doping: Ion Implantation

Data Source

PatentUS20260007061A1Display device and method of manufacturing the same
Publication Date: 2026.01.01 SAMSUNG DISPLAY CO LTD
  • US20260007061A1 patent drawing
  • US20260007061A1 patent drawing
  • US20260007061A1 patent drawing

AI summary

A display device and a method of manufacturing the same are provided. The display device comprises a substrate, a display element layer disposed on the substrate, and comprising a first electrode, a light-emitting layer, and a second electrode, a phase retardation layer disposed on the display element layer, and a wire grid polarizer disposed on the phase retardation layer, and comprising a wire grid pattern in which an insulating pattern and a grid pattern are stacked, wherein the insulating pattern and the grid pattern contain doped ions.