Wire Gripper with Swinging Member for Safe High-Place Tensioning

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Solution Overview

Problem

Conventional wire grippers used for overhead wire distribution line tensioning face issues with excessive force application and weight, making them difficult to use safely and efficiently, especially in high-place work environments where contact with active wires can be hazardous.

Innovation Solution

A wire gripper design featuring a stationary gripping body, a swinging member, and a connection member with a grip portion that allows for easy attachment and detachment by hand, reducing weight and enhancing safety through a mechanism that includes a connection member guiding portion and a suppressing mechanism to maintain tension without changing the spacing between gripping components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the wire gripper is made robust with thicker portions to withstand excessive force, then the strength and reliability are improved, but the weight increases making it difficult to use at high places

Engineering Contradiction:
ImproverobustnessVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent changes the material parameters and structural dimensions of the wire gripper to achieve optimal strength-to-weight ratio. The gripping bodies and connection members are designed with specific thickness parameters that provide sufficient strength while minimizing weight for high-place operations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The wire gripper employs composite construction with different materials for various components. The gripping bodies, connection members, and swinging elements use material combinations that provide high strength where needed while keeping overall weight low for safe handling at heights

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the wire gripper design is simplified for easy operation at high places, then the ease of operation is improved, but the ability to withstand excessive force and shearing may be compromised

Engineering Contradiction:
Improveease of attachmentVSAvoidsafety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The wire gripper is divided into separate components including gripping bodies, connection members, and swinging elements that can be easily assembled and disassembled. This segmentation enables simple operation for attachment and detachment while each component is designed to withstand the required forces when properly assembled

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wire gripper incorporates self-locking and self-adjusting features through its swinging member mechanism and connection member design. The structure automatically maintains proper tension and positioning without requiring complex operational procedures, ensuring both ease of use and reliable performance under load

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables lightweight and safe attachment and detachment of wire grippers, reducing the risk of accidents and improving operational efficiency in high-place work environments by allowing easy gripping and pulling of wire-like bodies with reduced physical strain.

Implementation Method 1

a swinging member swingably attached to a wire gripper main body by a supporting shaft

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 2

a swinging member swingably attached to a wire gripper main body by a supporting shaft; a movable gripping body having a wire-like body holding portion and swinging toward the wire-like body pressing-down portion of the stationary gripping body according to swinging of the swinging member

Methodology Applied
Scientific EffectLeverage: Lever

Implementation Method 3

a connection member coupled to the swinging member by a connection member swinging shaft and swinging the swinging member

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 4

the grip portion has a shape grasped with a hand of a person, and is configured to extend in a direction in which the connection member extends when the connection member is pulled

Methodology Applied
Scientific EffectGeometric shape: Geometry

Data Source

PatentUS10291002B2Wire gripper
Publication Date: 2019.05.14 NAGAKI SEIKI CO LTD
  • US10291002B2 patent drawing
  • US10291002B2 patent drawing
  • US10291002B2 patent drawing

AI summary

A wire gripper having a lightweight feeling and enabling attaching work to a wire-like body to be performed easily and safely, which comprises: a fixed gripping body having a wire-like body pressing-down portion; a swinging member; a movable gripping body having a wire-like body holding portion; and a connection member coupled to the swinging member by a connection member swinging shaft and allowing the swinging member to swing. A wire gripper main body is provided with an first-finger hooking portion in a connection member guiding portion for guiding the connection member when pulling the connection member and attached with a grip portion in a freely swingably movable manner, on the side toward which the connection member is pulled, so that the grip portion faces the first-finger hooking portion. The grip portion is structured so as to be able to apply tension in order to pull the connection member.