Wire Hanger With Rotatable Brackets For Building Structures

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Solution Overview

Problem

Existing hangers in building construction are cumbersome to install, require meticulous measurements, and are not adaptable for multiple applications, necessitating various types for different purposes, which increases material consumption and complexity.

Innovation Solution

A wire hanger system comprising a structural wire member bent into alternating angled segments with rotatable brackets and a web bracket, allowing for adjustable attachment to building support members and beams, reducing the need for multiple hanger types and minimizing material usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional sheet metal hangers are used, then connection strength is sufficient, but installation is cumbersome and time-consuming

Engineering Contradiction:
ImproveInstallation easeVSAvoidInstallation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The hanger is divided into modular components: a wire body with multiple arms and separate brackets that can be attached at different positions. This segmentation allows for easier handling and installation compared to traditional single-piece sheet metal hangers, directly addressing the installation ease and time issues.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wire hanger incorporates adjustable and rotatable brackets that can be positioned and oriented during installation to match various beam configurations. This dynamic adjustability eliminates the need for meticulous pre-measurement and fitting required by traditional fixed-configuration hangers.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple varieties of hangers are used for different applications, then adaptability is improved, but device complexity and material consumption increase

Engineering Contradiction:
ImproveApplication versatilityVSAvoidHanger variety complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wire hanger design incorporates multiple arms with adjustable brackets that can be configured for different beam sizes, orientations, and attachment scenarios. This universal design allows a single hanger type to replace multiple specialized hanger varieties, reducing device complexity while maintaining adaptability across various building construction applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The hanger allows for parameter adjustments in bracket positioning, orientation, and arm configuration to adapt to different application requirements. This flexibility enables one hanger design to serve multiple purposes that traditionally required different hanger types, thereby reducing the complexity of managing multiple hanger varieties.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple varieties of hangers are used for different applications, then adaptability is improved, but material consumption increases

Engineering Contradiction:
ImproveApplication versatilityVSAvoidMetal material consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

By designing a universal wire hanger that can accommodate various beam types and configurations through adjustable brackets and modular arms, the invention eliminates the need to manufacture and inventory multiple specialized hanger varieties. This single versatile hanger design reduces overall metal material consumption compared to producing multiple dedicated hanger types for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If meticulous measurements are required for installation, then connection precision is improved, but installation time and complexity increase

Engineering Contradiction:
ImproveConnection precisionVSAvoidInstallation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The adjustable and rotatable bracket design allows installers to adapt the hanger to existing beam configurations rather than requiring precise pre-measurement and custom fitting. The dynamic adjustment capabilities maintain connection precision while significantly reducing installation complexity and the need for meticulous measurements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240175251A1Wire Hanger For Building Structures
Publication Date: 2024.05.30 OMG BUILDING PRODUCTS LLC
  • US20240175251A1 patent drawing
  • US20240175251A1 patent drawing
  • US20240175251A1 patent drawing

AI summary

A hanger for attaching a building members to one another includes a wire and a plurality of brackets. The brackets are rotatably attached to the wire and configured to receive an elongate fastener for attaching to a building member. A wire may define a right side and a left side with a central segment between them. Each of the right side and left side may include a plurality of wire segments in a quasi-zig zag formation. A linear segment may be positioned between adjacent opposite angled wire segments. The wire is optionally bendable to accommodate different installations. A web may also be rotatably attached to the wire to support a building member.