Wire Harness Fixing Structure With Guide Groove Cable Tie Positioning

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Solution Overview

Problem

The existing cable tie fixing structure for electric wires in automobiles is inefficient due to tilting and positional variations of the cable tie, which hampers the collective fixing of multiple wires.

Innovation Solution

A harness component with a guide groove system that accommodates the band-shaped portion of the cable tie, allowing it to be easily attached and fixed, featuring a first wall portion, a second wall portion, and a bottom portion that supports the second wall portion away from the first wall portion, ensuring the cable tie is securely positioned.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the cable tie is locked to the cable tie holding portion only by inserting the band-shaped portion into the band insertion hole, then the fixing structure is simple, but the cable tie may tilt or the position of the head portion may vary during the fixing task

Engineering Contradiction:
Improvefixing structure complexityVSAvoidcable tie position accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

A guide groove is introduced as an intermediary element between the cable tie and the holding portion. The guide groove receives and guides the band-shaped portion of the cable tie, ensuring proper positioning and preventing tilting during the fixing task. This mediator structure maintains simplicity while improving position accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide groove structure allows the cable tie to self-position and self-align during insertion. The geometric constraints of the guide groove automatically guide the band-shaped portion into the correct position without requiring additional positioning mechanisms or complex alignment procedures.

Inventive Principle:
Principle #25Self-service

2Device complexity

If the cable tie is locked only by inserting the band-shaped portion into the band insertion hole, then the fixing mechanism is simple, but the efficiency of collectively fixing multiple electric wires is reduced

Engineering Contradiction:
Improvefixing mechanism complexityVSAvoidfixing task efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The guide groove acts as a mediator that facilitates the efficient fixing of multiple wires. By providing a guided path for the cable tie, it enables faster and more reliable collective fixing of multiple electric wires, improving productivity without significantly increasing mechanism complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If no guide structure is provided, then the harness component structure is simple, but the cable tie may tilt or vary in position during the fixing task

Engineering Contradiction:
Improveharness component structureVSAvoidcable tie position stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The guide groove serves as a stabilizing intermediary structure that prevents cable tie tilting and position variation. It provides geometric constraints that maintain cable tie stability during the fixing task while adding minimal structural complexity to the harness component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12065085B2Harness component
Publication Date: 2024.08.20 SUMITOMO WIRING SYSTEMS LTD
  • US12065085B2 patent drawing
  • US12065085B2 patent drawing
  • US12065085B2 patent drawing

AI summary

A harness component according to one aspect of the present disclosure is an electrical connection box, and a harness fixing piece included in a housing of the electrical connection box includes a first wall portion that extends in a length direction of a wire harness, the wire harness being arranged on an inner surface of the first wall portion; a second wall portion that is arranged outside of a lower end, which is an end portion of the first wall portion in a length direction of the wire harness, and is continuous along a lower end; and a bottom portion that extends outward from the lower end of the first wall portion and supports the second wall portion away from the outer surface of the first wall portion.