Wire Harness Bracket Locking Structure for Stronger Retention

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Solution Overview

Problem

Existing wire harness fixing devices require complex structures and high costs due to the use of two locking components, which also result in insufficient retention force, causing the wire harness to be prone to loosening.

Innovation Solution

A wire harness fixing device comprising a bracket with a locking part and a locking component with a wire pressing portion, where the locking component is installed in the bracket and engaged with the locking part to press and hold the wire harness in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pair of locking components are used to fix the wire harness, then the wire harness can be secured in the bracket, but the structure becomes complex and the cost increases

Engineering Contradiction:
Improvewire harness fixation reliabilityVSAvoidlocking component quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines two separate locking components into a single integrated locking component that performs the function of both original components. The locking component includes a locking protrusion that engages with a locking groove in the bracket, and simultaneously includes a pressing portion that presses the wire harness against the bracket, thereby merging the locking function and pressing function into one component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single locking component is designed to perform multiple functions: it provides locking engagement through the locking protrusion and locking groove interface, and simultaneously provides pressing force through the pressing portion to secure the wire harness. This multi-functional design eliminates the need for separate locking and pressing components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a pair of locking components are used to fix the wire harness, then the wire harness can be secured, but the retention force becomes insufficient and the wire harness is prone to loosening

Engineering Contradiction:
Improvewire harness retentionVSAvoidretention force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent combines two separate locking components into a single integrated locking component that performs the function of both original components. The locking component includes a locking protrusion that engages with a locking groove in the bracket, and simultaneously includes a pressing portion that presses the wire harness against the bracket, thereby merging the locking function and pressing function into one component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pressing portion of the locking component is designed with a curved surface that contacts the wire harness. This curved surface distributes the pressing force more effectively across the wire harness, increasing the friction force and preventing loosening while maintaining a compact component design.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If a pair of locking components are used to fix the wire harness, then the wire harness can be secured, but the manufacturing cost increases

Engineering Contradiction:
Improvewire harness fixationVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines two separate locking components into a single integrated locking component that performs the function of both original components. The locking component includes a locking protrusion that engages with a locking groove in the bracket, and simultaneously includes a pressing portion that presses the wire harness against the bracket, thereby merging the locking function and pressing function into one component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single locking component is designed to perform multiple functions: it provides locking engagement through the locking protrusion and locking groove interface, and simultaneously provides pressing force through the pressing portion to secure the wire harness. This multi-functional design reduces the total number of parts, simplifying assembly and reducing manufacturing costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250158371A1Wire Harness Fixing Device and Wire Harness Assembly
Publication Date: 2025.05.15 TYCO ELECTRONICS TECHNOLOGY (SIP) CO LTD
  • US20250158371A1 patent drawing
  • US20250158371A1 patent drawing
  • US20250158371A1 patent drawing

AI summary

A wire harness fixing device includes a bracket and a locking component. The bracket is adapted to accommodate a wire harness and including a locking part. The locking component is installed in the bracket and engaged with the locking part. A wire pressing portion is formed on the locking component and is adapted to press and hold the wire harness in the bracket.