Partitioned Wire Harness Path Regulator for Added Wires

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Solution Overview

Problem

Existing wire path regulating systems in vehicles struggle to accommodate additional electrical wires added after the basic design, leading to potential interference and changes in wire paths and loads.

Innovation Solution

A wire movable path regulating component with a main body and attachment component that houses wires in separate, partitioned spaces, allowing for easy addition of secondary wires while maintaining the path of primary wires, using a cover part that is openable and closable to facilitate installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single housing space is used for all wires, then the structure is simple, but additional wires cause interference and path changes

Engineering Contradiction:
Improvestructure simplicityVSAvoidwire path stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the wire housing space into multiple partitioned spaces (first wire housing space and second wire housing space) using a cover main body. This segmentation allows different wires to be housed separately, preventing interference between them while maintaining stable wire paths even when additional wires are added.

Inventive Principle:
Principle #1Segmentation

2Reliability

If wires are housed in separate partitioned spaces, then wire path stability is maintained, but the structure becomes more complex

Engineering Contradiction:
Improvewire path stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple wire housing spaces within a single wire movable path regulating component. The first and second wire housing spaces are integrated into one component that can rotate together, maintaining stability while accommodating multiple wires separately.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wire movable path regulating component serves multiple functions: it houses different wires in separate spaces, allows rotational movement to accommodate path changes, and maintains stable wire paths simultaneously. The single component performs what would otherwise require multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the cover part is fixed, then the structure is simple, but installation of additional wires is difficult

Engineering Contradiction:
Improvestructure simplicityVSAvoidinstallation ease
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The additional cover part is designed to be openable and closable, transforming from a static structure to a dynamic one. This allows the cover to be opened during installation for easy wire addition, then closed to maintain protection and structural integrity during operation.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If the cover part is openable and closable, then installation ease is improved, but the structure becomes more complex

Engineering Contradiction:
Improveinstallation easeVSAvoidstructure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The cover is segmented into a cover main body and an additional cover part. The additional cover part can be opened and closed independently, providing easy access for wire installation while the cover main body remains attached to the component body, balancing accessibility with structural integrity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250210956A1Wire movable path regulating component and path regulating wire harness
Publication Date: 2025.06.26 SUMITOMO WIRING SYSTEMS LTD
  • US20250210956A1 patent drawing
  • US20250210956A1 patent drawing
  • US20250210956A1 patent drawing

AI summary

A wire movable path regulating component for regulating a movable path of at least one first wire and at least one second wire that extend between a first component and a second component movable relative to the first component, the wire movable path regulating component including: a main body configured to be coupled in a rotationally movable manner to another wire movable path regulating component; and an attachment that is a separate component from the main body and is attached to the main body.