Wire Mesh Slat Structure for Solar Shading and Power Generation

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Solution Overview

Problem

The high frictional forces and manufacturing costs associated with weaving metal wires into mesh structures limit the application and efficiency of wire mesh, making it unsuitable for certain applications, particularly in shading and solar radiation control.

Innovation Solution

Incorporating slat elements with a lamellar structure into the wire mesh, which can be supported by tube means or sleeves, allowing for adjustable angles and integration of photovoltaic cells to enhance shading and power generation, thereby expanding the application of wire mesh in architectural and energy-related fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If wire mesh is manufactured from metal wires using conventional weaving machines, then the mesh structure is produced, but the manufacturing costs are considerably higher and wear and tear increases due to high frictional forces

Engineering Contradiction:
Improvemanufacturing costVSAvoidutilization ratio of weaving machine
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent changes the physical parameters of the mesh elements by using flattened circular cross-section wires instead of round wires, and by applying coating layers to reduce friction. This parameter change allows conventional weaving machines to process the material with reduced wear and tear while maintaining production capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical interaction between round wires that causes high friction with a modified wire structure (flattened circular cross-section) and coating system. This substitution reduces the mechanical friction forces during weaving, thereby reducing wear and tear on weaving machine components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If conventional wire mesh with round wires is used, then the mesh structure is simple, but the shading capability of solar radiation is insufficient

Engineering Contradiction:
Improvesolar radiation shadingVSAvoidmesh structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by giving specific regions of the wire (the cross-section) a flattened circular shape rather than a round shape. This localized geometric modification creates shadowing effects that block solar radiation while maintaining the overall simplicity of the mesh structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses coating layers on the wire surfaces that can have specific optical properties to enhance shading. The coating can alter the optical interaction with solar radiation, providing enhanced shading capability without significantly complicating the mesh structure.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wire mesh achieves efficient solar radiation shading and power generation, reducing cooling loads and enabling self-sufficient energy production, while maintaining an unimpeded view and flexible installation options.

Implementation Method 1

slat elements are arranged to serve in particular for shading of incidence of light

Methodology Applied
Scientific EffectShading: Shadow

Implementation Method 2

including the use of photovoltaic cells, allowing for improved solar radiation shading and power generation

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS20120055533A1Wire mesh
Publication Date: 2012.03.08 HAVER & BOECKER OHG
  • US20120055533A1 patent drawing
  • US20120055533A1 patent drawing
  • US20120055533A1 patent drawing

AI summary

Wire mesh with warp and weft wires on a mesh surface with tube means spaced apart from each other being woven in on the mesh surface on which slat elements are located in order to serve for shading of the incidence of light. The slat elements can be provided with photovoltaic cells.