Wire Mesh Storage Platform with Nested Attachment for Load Stability
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Solution Overview
Problem
Existing storage rack systems face instability and interference issues during loading and unloading due to unsupported or improperly attached support members, which can lead to displacement of goods and hinder the loading process.
Innovation Solution
A cold-formed support member with a U-shaped body and connection flaps that conform to horizontal I-beams or C-beams, providing secure attachment points and preventing interference with the loading process, while also featuring a deck structure with parallel and perpendicular rods for enhanced support and stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If support members are attached to horizontal beams with bolts or rivets, then the support members are secured and do not become displaced, but the attachment process becomes complicated and structures may extend past the edge of the beams, interfering with loading and unloading operations
Solution Approach 1:
The support member is divided into distinct functional segments: a U-shaped body for load-bearing, connection flaps for attachment, and a curved transition zone. This segmentation allows each part to be optimized independently - the connection flaps can be designed to attach within beam boundaries while the U-shaped body provides support functionality.
Solution Approach 2:
The connection flaps are nested within the boundaries of the horizontal beams when attached, ensuring that the attachment structures do not extend past the edge of the beams. This nesting approach prevents interference with loading and unloading operations while maintaining secure attachment.
2Ease of manufacture
If support members are not fastened to horizontal beams, then the attachment process is simple, but the support members can become displaced as items are loaded or storage surfaces are placed on them
Solution Approach 1:
The connection flaps are integrated as part of the support member itself, formed from the same piece of material. This merging eliminates the need for separate attachment components while providing secure fastening capability through the flaps that can be bolted to the horizontal beams.
Solution Approach 2:
The support member includes its own attachment mechanism (connection flaps with bolt receiving holes) as an integral part of its structure. The member is self-sufficient for attachment purposes, eliminating the need for external fastening components and simplifying the overall assembly process.
3Productivity
If additional pallets or cartons are loaded by pushing against previously loaded containers, then loading efficiency is improved, but existing containers can be unintentionally pushed off the rear of the storage surface
Solution Approach 1:
The curved transition at the connection flaps creates a mechanical constraint that prevents excessive horizontal movement of the support member. This preliminary anti-action counteracts the pushing forces during loading, preventing containers from being inadvertently displaced while still allowing efficient loading operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures stable and reliable storage surfaces that can support heavy loads without obstructing the loading and unloading process, maintaining structural integrity and preventing accidental displacement of goods.
Implementation Method 1
The support member can be formed by cold or hot working metals such as steel or aluminum, such as by pressing or rolling
Data Source
AI summary
Warehouse support structures capable of supporting heavy loads are supported by support members coupled to horizontal support beams, attached to vertical columns. The structure can comprise wire a mesh platform. The front end can be bent down, to nest against a horizontal support beam. The rear end can be bent up, over the horizontal to act as a pallet safety stop. It can also extend rearwards from the horizontal beam to provide additional support surface area. The construction presents a smooth, easy to assemble, snag free construction.