Electric Wire Protection Device with Current Sampling

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Solution Overview

Problem

Existing electric wire protection devices face a trade-off between achieving accurate temperature estimation and reducing operation load, as increasing calculation frequency improves accuracy but increases operational load.

Innovation Solution

An electric wire protection device with a voltage adjusting unit and a controller that samples current values multiple times in a calculation cycle, calculates a heat generation amount, and uses a correction coefficient based on energization time to estimate temperature information, allowing for accurate temperature calculation while reducing computational load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the calculation frequency of heat quantity is increased to improve temperature estimation accuracy, then the accuracy of temperature estimation is improved, but the operation load is increased

Engineering Contradiction:
Improveaccuracy of temperature estimationVSAvoidoperation load
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the calculation process by dividing the calculation cycle into multiple sampling points. Instead of calculating heat quantity continuously or at every possible moment, the system samples current values at specific discrete points (e.g., peak current points) within each calculation cycle. This segmentation allows accurate temperature estimation while reducing the overall computational load by focusing calculations only at critical moments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic action by performing heat quantity calculations at regular intervals (calculation cycles) rather than continuously. Within each calculation cycle, multiple current values are sampled, but the actual heat quantity computation occurs periodically at predetermined timing based on these samples. This periodic approach maintains estimation accuracy while significantly reducing operation load compared to continuous calculation.

Inventive Principle:
Principle #19Periodic action

2Device complexity

If the calculation frequency is reduced to decrease operation load, then the operation load is reduced, but the accuracy of temperature estimation deteriorates

Engineering Contradiction:
Improveoperation loadVSAvoidaccuracy of temperature estimation
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by sampling multiple current values within each calculation cycle before performing the heat quantity calculation. These sampled values are stored and prepared in advance, allowing the calculation to use comprehensive data while being performed only at predetermined timing. This ensures accurate temperature estimation is achieved through thorough data collection, while the actual computation occurs less frequently, reducing operation load.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating multiple copies of current value samples within each calculation cycle. Instead of performing continuous calculations, the system captures multiple instantaneous current measurements (copies of the electrical state) and uses these samples to compute a single representative heat quantity value for the entire cycle. This copying approach preserves accuracy information while reducing computational frequency and load.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures accurate temperature estimation of electric wires while minimizing the operational load, effectively balancing estimation accuracy and computational efficiency.

Implementation Method 1

the calculation unit calculates a heat generation amount of the electric wire in the calculation cycle and a correction coefficient from results of the sampling for the number of times, the heat generation amount is calculated from one current value that is determined from the sampling results for the number of times and the calculation cycle

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10811870B2Electric wire protection device and control method for electric wire protection device
Publication Date: 2020.10.20 HONDA MOTOR CO LTD
  • US10811870B2 patent drawing
  • US10811870B2 patent drawing
  • US10811870B2 patent drawing

AI summary

An electric wire protection device includes a voltage adjusting unit that adjusts voltage of a power source side and supplies the resulting voltage to a load, and a controller that includes a calculation unit configured to compute temperature information of an electric wire connecting the power source and the load from a value of an electric current flowing through the voltage adjusting unit, and that is configured to make the voltage adjusting unit into a shutoff state of shutting off the power source and the load on the basis of the temperature information.