Flexible Wire Saw for Glenoid Component Removal

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Solution Overview

Problem

In revision surgery for shoulder replacement procedures, removing a previously implanted glenoid component from the scapula can be challenging due to damaged or missing subcondylar plates and defects in the cancellous bone, making fixation of a new glenoid component difficult.

Innovation Solution

A method and instrument using a flexible wire saw, such as a Gigli saw, positioned within a protective cannula to cut through anchors of the implanted glenoid component, allowing for its removal while leaving the anchors in the bone, and subsequently drilling them out, facilitating the removal of the component and preparation of the humeral head for prosthetic implantation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a previously implanted glenoid component is removed through conventional methods, then the component can be extracted, but significant bone loss occurs and fixation of a new component becomes difficult

Engineering Contradiction:
Improvefixation of new glenoid componentVSAvoidbone loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The removal process is segmented into distinct phases: first cutting the anchors from the bone using a wire saw, then removing the platform, and finally extracting the cut anchors. This segmentation allows controlled removal that preserves bone stock while ensuring complete component extraction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts only the necessary parts (the glenoid component and its anchors) while leaving the surrounding bone structure intact. The wire saw cuts the anchors from the bone, allowing the platform to be removed without compromising the bone stock for future fixation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If conventional removal methods are used to extract the glenoid component, then the component is removed, but the subcondylar plate becomes damaged or missing

Engineering Contradiction:
Improvepreparation for revision surgeryVSAvoidsubcondylar plate integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The wire saw applies cutting action locally at the anchor-bone interface without affecting the broader subcondylar plate structure. This localized approach preserves the integrity of the subcondylar plate while successfully separating the anchors from the bone.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the glenoid component is removed with anchors still attached, then removal is simpler, but large defects are created in the cancellous bone

Engineering Contradiction:
Improvecomponent removalVSAvoidcancellous bone defects
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The anchors are cut from the bone using a wire saw before the platform is removed. This preliminary action separates the anchors from the bone stock, allowing the platform to be extracted without creating large cancellous bone defects and enabling subsequent anchor removal with minimal bone disruption.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient removal of the glenoid component without causing significant bone loss, allowing for secure fixation of a new glenoid component and preparation of the humeral head for prosthetic implantation, thereby simplifying the revision surgery process.

Implementation Method 1

The flexible wire saw is then reciprocated so as to cut through one or more anchors extending from the medial surface of the platform of the implanted glenoid component

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS11911295B2Orthopaedic surgical saw assembly for removing an implanted glenoid component and method of using the same
Publication Date: 2024.02.27 DEPUY SYNTHES PROD INC
  • US11911295B2 patent drawing
  • US11911295B2 patent drawing
  • US11911295B2 patent drawing

AI summary

A surgical instrument for removing an implanted glenoid component from the glenoid of a patient includes a protective cannula and a flexible wire saw. The flexible wire saw is positioned in the protective cannula such that both ends of the flexible wire saw extend out of one end of the protective cannula, with a portion of the middle section of the wire saw forming a loop that extends out of the other end of the protective cannula. Surgical methods for the use of such a surgical instrument are also disclosed.