Wire Stringing Angle Clamp for Messenger Wire Installation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The installation of messenger wires in overhead transmission and distribution systems is costly and inefficient due to the need for multiple temporary and permanent retention devices, which increases labor costs and poses safety risks during the tensioned transfer process.

Innovation Solution

A stringing angle clamp device with a pulley wheel rotatable about an axle, connected guide arms, and wire clamping structures that allows for the direct installation and permanent retention of messenger wires on utility poles, eliminating the need for multiple devices and reducing the risk of accidents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple temporary and permanent retention devices are used for messenger wire installation, then the wire can be securely installed and retained, but the device complexity and labor costs increase significantly

Engineering Contradiction:
Improvesecure installation and retention of messenger wireVSAvoidnumber of installation devices and permanent retention devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate devices (temporary stringing device and permanent retention device) into a single integrated angle clamp assembly. The angle clamp includes both the stringing function with a pulley wheel and the permanent retention function with a U-bolt clamping mechanism, eliminating the need to exchange between multiple devices during installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The angle clamp device performs multiple functions: it acts as both a temporary stringing device during installation and a permanent retention device after installation. The single device can string the messenger wire through its pulley wheel and then permanently secure it using the U-bolt clamping mechanism, serving dual purposes that previously required separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple installation devices are used and exchanged during installation, then the messenger wire can be properly installed, but the installation time and labor costs increase

Engineering Contradiction:
Improveproper installation of messenger wireVSAvoidinstallation time for messenger wire
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines multiple separate devices (temporary stringing device and permanent retention device) into a single integrated angle clamp assembly. The angle clamp includes both the stringing function with a pulley wheel and the permanent retention function with a U-bolt clamping mechanism, eliminating the need to exchange between multiple devices during installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The angle clamp is pre-configured with both the stringing mechanism (pulley wheel) and the permanent retention mechanism (U-bolt clamping structure) before installation begins. This preliminary configuration allows the installer to perform both stringing and permanent retention in sequence without needing to switch devices, significantly reducing installation time.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If temporary stringing devices are exchanged for permanent retention devices, then the messenger wire can be permanently secured, but safety risks increase during the tensioned transfer process

Engineering Contradiction:
Improvepermanent retention of messenger wireVSAvoidsafety risks during tensioned transfer
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines multiple separate devices (temporary stringing device and permanent retention device) into a single integrated angle clamp assembly. The angle clamp includes both the stringing function with a pulley wheel and the permanent retention function with a U-bolt clamping mechanism, eliminating the need to exchange between multiple devices during installation.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If numerous different installation devices are used, then the messenger wire can be installed with proper tensioning and positioning, but the overall installation cost increases

Engineering Contradiction:
Improveproper tensioning and positioning of messenger wireVSAvoidinstallation cost for utility companies
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple separate devices (temporary stringing device and permanent retention device) into a single integrated angle clamp assembly. The angle clamp includes both the stringing function with a pulley wheel and the permanent retention function with a U-bolt clamping mechanism, eliminating the need to exchange between multiple devices during installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The angle clamp device performs multiple functions: it acts as both a temporary stringing device during installation and a permanent retention device after installation. The single device can string the messenger wire through its pulley wheel and then permanently secure it using the U-bolt clamping mechanism, serving dual purposes that previously required separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device streamlines the installation process, reducing costs and enhancing safety by enabling faster and more efficient installation and permanent retention of messenger wires, thereby minimizing the need for additional labor and reducing the risk of accidents during tensioned transfers.

Implementation Method 1

a pulley wheel (20) rotatable about an axle (22)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a pulley wheel (20) rotatable about an axle (22)

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 3

a first wire clamping structure (50) affixed to the first guide arm (40) and a second wire clamping structure (52) affixed to the second guide arm (42)

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS8820715B2Wire stringing angle clamp
Publication Date: 2014.09.02 MARMON UTILITY LLC
  • US8820715B2 patent drawing
  • US8820715B2 patent drawing
  • US8820715B2 patent drawing

AI summary

A stringing angle clamp device and methods associated therewith are provided. The stringing angle clamp device has a pulley wheel rotatable about an axle. A connecting structure has at least a first end and a second end, wherein the first end rotatably is affixed to the axle and the second end is sized to connect to a utility pole. A first guide arm and a second guide arm are each rotatably affixed to the axle. A first wire clamping structure is affixed to the first guide arm and a second wire clamping structure is affixed to the second guide arm.