Temporary Wire Suspender Assembly for Live Conductor Clearance

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Solution Overview

Problem

Existing methods for maintaining and repairing high voltage transmission and distribution lines require de-energizing conductors, which is hazardous and disruptive, and there is a need for safe and efficient temporary suspension of conductors to allow hot line work without interruption.

Innovation Solution

A set of components including a yoke plate, J-hook assemblies, and linkage members, which can be assembled to create various configurations for temporarily suspending multiple conductors or sub-conductors, ensuring a safe pre-set clearance and secure support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conductors are de-energized for maintenance and repair work, then safety is improved and work can be performed, but service interruption occurs and productivity is reduced

Engineering Contradiction:
ImprovesafetyVSAvoidservice continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by providing temporary support structures (towers, poles, guys, cross-arms) in advance before conductor removal is needed. These pre-positioned structures enable immediate suspension of conductors when maintenance is required, eliminating the need to de-energize conductors and allowing continuous service while improving worker safety

Inventive Principle:
Principle #10Preliminary action

2Productivity

If temporary support structures are installed to avoid de-energizing conductors, then service continuity is maintained and productivity is improved, but device complexity and installation time increase

Engineering Contradiction:
Improveservice continuityVSAvoidsupport structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the temporary support system into modular, independent components: towers or poles, guys for lateral support, cross-arms for conductor attachment, and insulators. This modular segmentation simplifies installation and configuration, allowing structures to be assembled in standard sequences without excessive complexity while maintaining service continuity

Inventive Principle:
Principle #1Segmentation

3Device complexity

If multiple sub-conductors are suspended from the same insulator, then device complexity is reduced, but clearance and separation control become difficult

Engineering Contradiction:
Improvesuspension structure complexityVSAvoidclearance control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies dimensionality change by using cross-arms that extend horizontally from the vertical pole or tower structure. This creates a spatial separation in the horizontal dimension, allowing multiple sub-conductors to be suspended from different locations on the cross-arm while maintaining adequate clearance and separation, thus preserving manufacturing precision without increasing vertical device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12355226B2Apparatus and method for temporarily suspending conductors
Publication Date: 2025.07.08 QUANTA ASSOCIATES LP
  • US12355226B2 patent drawing
  • US12355226B2 patent drawing
  • US12355226B2 patent drawing

AI summary

A set of components for assembling a temporary wire suspender includes in the set a yoke plate, a plurality of J-hook assemblies, a plurality of linkage members, and a plurality of removable couplers configurable to handle an expandable number of energized or de-energized conductors or sub-conductors. Positive control of the suspended and/or supported energized or de-energized conductors or sub-conductors is achieved by using releasable latches on the J-hook assemblies.