Removal Trough Gripping Geometry for Automated Wire Batch Removal
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Solution Overview
Problem
Existing wire processing systems face frequent interruptions due to the complexity of automating the removal of processed wires from removal troughs, requiring manual intervention to avoid mixing batches.
Innovation Solution
A removal trough design with recesses and indentations in its side walls allows for mechanical gripping by a gripping arm, enabling automated or mechanized removal of wires, allowing continuous operation of the wire processing machine without manual intervention.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual removal of wires from the removal trough is used, then the wires can be removed to avoid mixing batches, but the machine operation is frequently interrupted and productivity is reduced
Solution Approach 1:
The removal trough is designed with integrated gripping features (recesses and indentations) that enable the trough itself to facilitate automated wire removal without requiring external complex mechanisms. The trough's geometry actively participates in the removal process by providing built-in gripping points, allowing the system to serve itself and eliminate manual intervention while maintaining continuous operation
Solution Approach 2:
The gripping arm acts as an intermediary element that bridges the removal trough and the wire batch. It engages with the trough's built-in gripping features to transfer and remove the wire batch automatically, enabling continuous machine operation while maintaining proper batch separation
2Productivity
If automated removal mechanisms are implemented, then machine operation continuity is improved, but the device complexity increases significantly
Solution Approach 1:
The removal trough is segmented into functional zones with specific gripping features (recesses and indentations) distributed along its structure. This segmentation allows a simple gripping arm to engage at multiple points simultaneously, achieving reliable automated removal without requiring a complex multi-component mechanism
Solution Approach 2:
The gripping function is extracted from a complex mechanical removal system and integrated directly into the removal trough's geometry through recesses and indentations. This extraction simplifies the overall system by eliminating the need for separate complex gripping mechanisms while maintaining automated removal capability
Data Source
AI summary
A removal trough for a wire processing system receives wires processed by a wire processing machine of the wire processing system, wherein side walls of the removal trough each have one or more recesses and/or indentations formed therein for mechanical gripping of the wires in the removal trough by a gripping arm.