Wire-Type Supercapacitor Using Braided Carbon Fiber Electrode

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Solution Overview

Problem

Existing wire-type supercapacitors face challenges in integrating with wearable systems due to their 2-dimensional structure and limited energy density, primarily because of the low voltage range of solid-state water-based electrolytes, which restricts their practical application in diverse and life-related scenarios.

Innovation Solution

A carbon fiber electrode with a braided structure coated with carbon nanotubes and V2O5 nanowires, combined with a solid-state electrolyte based on 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide and LiCl, and a cellulose separator, forming a wire-type supercapacitor that enhances capacitance and structural stability, suitable for wearable devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If solid-state water-based electrolytes are used in wire-type supercapacitors, then ease of operation and safety are improved, but energy density deteriorates due to low voltage range

Engineering Contradiction:
Improveease of operationVSAvoidenergy density
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by replacing water-based electrolytes with ionic liquid-based electrolytes containing lithium salts. This parameter change extends the voltage range from typical water-based limits to higher voltages, thereby increasing energy density while maintaining operational safety and ease of use in wearable devices.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite electrolyte system combining ionic liquids and lithium salts to create a solid-state electrolyte that exhibits both high voltage stability and high ionic conductivity. This composite approach allows the electrolyte to function effectively in wire-type supercapacitors, achieving both safety and high energy density requirements.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If 2-dimensional planar supercapacitor structure is used, then manufacturing simplicity is improved, but adaptability to wearable systems deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to wearable systems
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent transitions from 2-dimensional planar supercapacitor structures to 1-dimensional wire-type structures. This dimensional change enables direct integration into cloth and fabric during manufacturing, providing flexibility for various wearable applications while maintaining ease of fabrication through established textile processing methods.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wire-type supercapacitor structure serves multiple functions: it acts as an energy storage device, can be directly integrated into fabric during manufacturing, and provides structural flexibility for various wearable configurations. This multi-functionality enhances adaptability to different wearable systems while maintaining manufacturing simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If pseudocapacitive materials are added to carbon-based electrodes, then capacitance is improved through redox reactions, but device complexity increases

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the electrode material parameters by incorporating lithium-containing compounds into the carbon-based electrode structure. This modification enables lithium ion insertion and extraction reactions, significantly increasing capacitance through pseudocapacitive effects while maintaining a relatively simple electrode architecture suitable for wire-type construction.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a high-capacitance, structurally stable wire-type supercapacitor with an extended voltage range, enabling practical integration into wearable systems and stable operation under mechanical deformations and long cycling durability, suitable for applications like NO2 and UV sensors.

Implementation Method 1

pseudocapacitive materials capable of enhancing the capacitance through redox reactions are added to carbon-based materials forming electric double layers

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

carbon-based materials forming electric double layers

Methodology Applied
Scientific EffectElectric double layer formation: Capacitance

Implementation Method 3

solid-state electrolyte based on 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide and LiCl

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS10276310B2Carbon fiber electrode, wire-type supercapacitor including the carbon fiber electrode and NO<sub>2 </sub>sensor and UV sensor including the supercapacitor
Publication Date: 2019.04.30 KOREA UNIV RES & BUSINESS FOUND
  • US10276310B2 patent drawing
  • US10276310B2 patent drawing
  • US10276310B2 patent drawing

AI summary

A wire shaped carbon fiber electrode is disclosed. The carbon fiber electrode includes braided strings of carbon fiber. The carbon fiber electrode is fabricated in a simple process, facilitating its practical application to clothes. In addition, the carbon fiber electrode possesses high capacitance and structural stability and is easily applicable to various wearable devices. Also disclosed are a wire-type supercapacitor including the carbon fiber electrode, a NO2 sensor including the supercapacitor, and a UV sensor including the supercapacitor.