Wireless Precision Agricultural Control System for Line Planters

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Solution Overview

Problem

Conventional line planters lack precision control systems for the precise application of seeds, fertilizers, and chemicals, and they are prone to malfunctions due to wiring issues and environmental stress, leading to inefficiencies and unplanted areas in fields.

Innovation Solution

A wireless precision agricultural control system comprising a command and control module, interface module, and remote modules that use Bluetooth, CAN-BUS, and 802.15.4 protocols for communication, enabling precise control and monitoring of agricultural implements, with repeater nodes for improved reliability and coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional wired control systems are used in line planters, then control functionality can be implemented, but wiring becomes prone to breakdown due to stress and wear-and-tear from high-speed operation

Engineering Contradiction:
Improvecontrol system reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wired control system with a wireless communication system. Remote modules communicate with the command and control module via wireless signals, eliminating physical wiring that is susceptible to breakdown from stress and wear-and-tear during high-speed operation. This substitution directly resolves the contradiction by removing the fragile wiring infrastructure while maintaining control functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the wiring infrastructure from the control system by implementing wireless communication. The command and control module and remote modules communicate without physical connections, taking out the problematic wiring element entirely from the system architecture. This extraction eliminates the source of reliability issues associated with wired systems in harsh agricultural environments.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If conventional line planters operate at high speeds, then productivity increases, but latency in detecting malfunctions increases causing unplanted areas

Engineering Contradiction:
Improveplanting speedVSAvoidmalfunction detection latency
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements real-time feedback mechanisms where remote modules continuously monitor their operational status and immediately communicate with the command and control module. When a malfunction occurs (such as a seed dispenser failure), the affected module sends an immediate wireless signal alerting the system, enabling rapid response and minimizing unplanted areas. This continuous feedback loop resolves the latency issue while maintaining high operating speeds.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The remote modules are equipped with self-diagnostic capabilities that automatically detect malfunctions and generate alert signals without requiring external monitoring. Each module independently monitors its own operational parameters and communicates status changes immediately, enabling the system to maintain high speeds while achieving instantaneous malfunction detection and response.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If precision control systems are added to line planters, then seed and fertilizer application precision improves, but device complexity and cost increase

Engineering Contradiction:
Improveseed application precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the precision control system into modular remote modules, each responsible for controlling specific agricultural implements (seed dispensers, fertilizer sprayers, etc.). Each remote module is a self-contained unit with its own processor and transceiver, allowing precision control functionality to be distributed throughout the planter. This segmentation enables precise seed and fertilizer application while managing system complexity through modular, interchangeable components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The remote modules are designed as universal, multi-functional units that can control different types of agricultural implements. Each module can be configured to control seed dispensers, fertilizer sprayers, or other implements through software configuration rather than requiring dedicated hardware for each function. This universality reduces overall system complexity while maintaining precision control capabilities across multiple functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11134603B2Precision agricultural-device control system and wireless agricultural-device communication protocol
Publication Date: 2021.10.05 GRAHAM EQUIP LLC
  • US11134603B2 patent drawing
  • US11134603B2 patent drawing
  • US11134603B2 patent drawing

AI summary

The present invention provides a precision agricultural-device control system for controlling agricultural implements (such as seed feeders and fertilizer sprayers) or on a line planter. More particularly, a command and control module is provided that is in communication with an interface module and provides commands in accordance with a field prescription. The interface module wirelessly transmits command messages to the agricultural implements or and receives monitoring messages from the agricultural implements. In certain embodiments, a novel, low latency and high reliability wireless protocol or using repeats is used to communicate wirelessly with the agricultural implements.