Wireless Circuit Breaker Panels for Remote Fault Reporting

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Solution Overview

Problem

Existing circuit breaker panels and conventional circuit breaker panels often require physical access for upgrades or reprogramming, which is time-consuming and costly, and lack real-time communication capabilities for fault detection and reporting, posing challenges in identifying and upgrading circuit breakers.

Innovation Solution

Communication-enabled circuit breakers and panels that receive power from the line side phase and neutral connections, allowing for wireless or wired communication, enabling remote updates and real-time fault detection, and allowing for customization and upgrading without physical access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If circuit breakers require physical access for upgrades or reprogramming, then device complexity is reduced, but productivity and ease of operation deteriorate due to time-consuming and costly manual intervention

Engineering Contradiction:
Improveease of upgradingVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces mechanical/physical access requirements with wireless communication capabilities. Circuit breakers are equipped with wireless transceivers that enable remote programming, upgrading, and configuration via wireless signals, eliminating the need for physical access to the circuit breaker panel while reducing operational time and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If circuit breakers lack communication capabilities, then device complexity is reduced, but loss of information worsens as fault detection and reporting become inefficient

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where circuit breakers continuously monitor electrical parameters, detect faults, and automatically report status information wirelessly to remote systems. This enables real-time fault detection, monitoring, and reporting without requiring physical inspection, significantly reducing information loss while maintaining manageable device complexity.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If circuit breakers are installed in enclosed panels, then safety is improved, but ease of operation deteriorates as locating and inspecting breakers becomes difficult

Engineering Contradiction:
ImprovesafetyVSAvoidease of locating and inspecting
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent replaces manual visual inspection with wireless communication and remote monitoring systems. Circuit breakers transmit their status and location information wirelessly, allowing operators to locate and inspect breakers remotely through digital interfaces without physically accessing enclosed panels, thereby maintaining safety while dramatically improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of time

If circuit breakers require visual inspection to detect faults, then device complexity is reduced, but loss of time worsens as property owners cannot immediately recognize tripped breakers

Engineering Contradiction:
Improvefault recognition timeVSAvoiddevice complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent implements automatic feedback systems where circuit breakers continuously report their operational status wirelessly. When a breaker trips or experiences a fault, the system automatically notifies property owners and monitoring systems in real-time, eliminating the need for visual inspection and dramatically reducing fault recognition time while maintaining acceptable device complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250365581A1Communication enabled circuit breakers and circuit breaker panels
Publication Date: 2025.11.27 LEVITON MFG CO INC
  • US20250365581A1 patent drawing
  • US20250365581A1 patent drawing
  • US20250365581A1 patent drawing

AI summary

Communication enabled circuit breakers and circuit breaker panels are described. Methods associated with such communication enabled circuit breakers and circuit breaker panels are also described. A circuit breaker panel may include a circuit breaker controller and one or more communication enabled circuit breakers. Two-way wireless communication is possible between the circuit breaker controller and the one or more communication enabled circuit breakers.