Wireless Cable Breakage Detection Using Potential Monitoring

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Solution Overview

Problem

Existing cable anti-theft devices require the cable to be energized and are limited to detecting breakages in specific types of cables, making them ineffective for all electrical cables and for cables that are not yet energized.

Innovation Solution

A device comprising a wireless sensor connected to an electrical cable, with a power supply unit that applies a predetermined potential to the cable, allowing the sensor to detect either the predetermined potential (indicating cable integrity) or a floating potential (indicating breakage), and transmitting warning signals if breakage is detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing anti-theft devices are used, then cable breakage can be detected, but the cable must be energized and the device is limited to specific cable types

Engineering Contradiction:
Improvedetection capabilityVSAvoidcable type compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device applies a predetermined potential to the cable conductor and detects potential changes, making it universally applicable to all electrical cables regardless of type or energization state. The wireless sensor can detect both predetermined potential (integrity) and floating potential (breakage), providing multi-functional detection capability for various cable configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention changes the detection parameter from requiring cable energization (current flow) to measuring electrical potential directly. By applying a predetermined potential and detecting changes in this potential, the system can identify cable breakages without requiring the cable to be energized, thus expanding adaptability to different cable types and installation states.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If existing anti-theft devices are used, then cable breakage can be detected, but the device cannot detect breakages in cables that are not yet energized

Engineering Contradiction:
Improvebreakage detectionVSAvoiddetection timing
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The device performs preliminary detection by applying a predetermined potential to the cable and monitoring for changes before the cable is energized or damaged. The wireless sensor continuously monitors the potential state, enabling early detection of breakages in stored or uninstalled cables, thus preventing theft and reducing response time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the traditional current-based detection mechanism with a potential-based detection system. Instead of requiring cable energization to generate detectable signals, the system applies a predetermined potential and detects changes in this potential, enabling detection in unenergized cables and expanding the temporal window for breakage detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If wired monitoring devices are installed, then cable monitoring is possible, but the installation becomes complex and messy

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the monitoring function from the cable infrastructure itself by using a wireless sensor that communicates via radiofrequency signals. This eliminates the need for additional wiring along the cable route, simplifying installation and reducing complexity while maintaining full monitoring capability through wireless communication.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The wireless sensor acts as an intermediary between the cable and the monitoring system. It collects potential data from the cable and transmits it via radiofrequency signals to a receiver, eliminating the need for direct wired connections along the cable route and simplifying installation while maintaining reliable monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables early detection of cable breakages without the need for the cable to be energized, reducing repair and installation delays, and is suitable for monitoring multiple cables with easy and tidy installation.

Implementation Method 1

the wireless sensor is designed to detect either the predetermined potential, which is an indicator of the integrity of the at least one electrical cable

Methodology Applied
Scientific EffectElectrical potential detection: Electric Field

Implementation Method 2

or a floating potential, which is an indicator of the breakage of the at least one electrical cable

Methodology Applied
Scientific EffectElectrical potential detection: Electric Field

Implementation Method 3

the at least one power supply unit comprises a means of applying a predetermined potential to the at least one electrical cable

Methodology Applied
Scientific EffectElectrical potential application: Electric Field

Data Source

PatentUS12320835B2Device for detecting breakage of an electrical cable and associated operating method
Publication Date: 2025.06.03 NEXANS SA
  • US12320835B2 patent drawing
  • US12320835B2 patent drawing

AI summary

A device (10) for detecting breakage of at least one electrical cable (12) has the at least one electrical cable (12), a wireless sensor (14) connected to the at least one electrical cable (12), and at least one power supply unit (18) supplying power to the wireless sensor (14). The at least one power supply unit (18) has a means (20) of applying a predetermined potential to the at least one electrical cable (12), and the wireless sensor (14) is designed to detect either the predetermined potential, which is an indicator of the integrity of the at least one electrical cable (12), or a floating potential, which is an indicator of the breakage of the at least one electrical cable (12).