Wireless Charging Device Thermal Management and Status Feedback

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Solution Overview

Problem

Conventional wireless charging devices lack adjustable charging power and speed, inadequate heat dissipation, limited status light indicators for operational states, and no indication of charging failure, which can affect performance and user feedback.

Innovation Solution

A wireless charging device with a microcontroller, radiator fan, status light, and temperature sensor that adjusts power levels, fan speed, and lighting scenarios based on stored parameters to manage charging speed, heat dissipation, and provide clear operational status feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If quick wireless charging operation is performed without radiator fan, then charging speed is improved, but heat dissipation performance deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent implements dynamic control of the radiator fan based on real-time temperature monitoring. The microcontroller adjusts fan rotation speed according to temperature thresholds, enabling the cooling system to adapt dynamically to charging conditions. This resolves the contradiction by allowing high-speed charging when temperatures are acceptable while activating cooling when heat becomes excessive.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (fan speed, charging power) based on temperature conditions. By monitoring temperature and adjusting fan rotation speed accordingly, the system optimizes both charging performance and thermal management, resolving the trade-off between charging speed and heat dissipation.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If status light shows only two lighting scenarios, then device complexity is reduced, but information feedback capability deteriorates

Engineering Contradiction:
Improvelighting control complexityVSAvoidoperational state indication
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The status light is designed to perform multiple functions by displaying different lighting scenarios (colors, patterns, intensities) to indicate various operational states including enabled, standby, charging, full charge, and failure conditions. This single component provides comprehensive feedback without requiring multiple separate indicators, resolving the contradiction between simplicity and information completeness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If wireless charging base lacks adjustable charging power, then device complexity is reduced, but adaptability deteriorates

Engineering Contradiction:
Improvepower control complexityVSAvoidcharging power adjustment
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts charging power based on temperature conditions and charging stage. The microcontroller modifies power output levels automatically, enabling the same device to adapt to different charging requirements without requiring manual user adjustment or complex control interfaces.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables adjustable charging power and speed, effective heat management, and enhanced user feedback through customizable lighting scenarios, ensuring reliable and efficient wireless charging operations.

Implementation Method 1

after the transmitter coil 123′ is powered by the power modulating unit 122′ so as to make the receiver coil 21′ produce an induced magnetic field, a wireless power transfer is carried out between the transmitter coil 123′ and the receiver coil 21′

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11509160B2Wireless charging device
Publication Date: 2022.11.22 CHANNEL WELL TECH CO LTD
  • US11509160B2 patent drawing
  • US11509160B2 patent drawing
  • US11509160B2 patent drawing

AI summary

A wireless charging device is disclosed, and comprises a microcontroller, a wireless charging module, at least one radiator fan, at least one status light, and a temperature sensor. The microcontroller has a memory unit that stores with a plurality of setting parameters, such that the microcontroller controls the wireless charging module to produce a wireless charging signal with a specific power according to the setting parameters, thereby transmitting the wireless charging signal to a receiver coil of a mobile electronic device under wirelessly charged. According to the setting parameters, the microcontroller also carries out a controlling operation of the radiator fan, such as fan rotation starting, rotation speed raising, rotation speed lowering, and fan rotation stopping. In addition, the microcontroller also controls the status light to exhibits a corresponding lighting scenario according to the setting parameters and an immediate charging mode.