Wireless Charger Fan Venting for Device Heat Exchange

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Solution Overview

Problem

Existing wireless chargers have limited adaptability to different electronic device models and poor heat dissipation, particularly for horizontal chargers where the heat dissipation effect is compromised due to complex air channels.

Innovation Solution

A wireless charger design featuring a housing with inclined vents, a baffle dividing the mounting cavity into chambers, and a fan that guides air flow through these vents to exchange heat with the electronic device, enhancing heat dissipation and adaptability across various device types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If horizontal wireless charger design is used, then adaptability to different device models is improved, but heat dissipation effect deteriorates due to complicated air channels

Engineering Contradiction:
Improveadaptability to different device modelsVSAvoidheat dissipation effect
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The mounting cavity is divided into a first chamber and a second chamber using a baffle. The first chamber is dedicated to heat dissipation functions with the fan and air channels, while the second chamber houses the coil module. This segmentation allows independent optimization of heat dissipation pathways without compromising charging functionality, directly resolving the heat dissipation issue in horizontal chargers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fan is introduced to create forced air convection through the first chamber, establishing controlled air flow paths from the first vent to the second vent. This pneumatic approach replaces passive, complicated air channels with an active cooling system that efficiently removes heat while maintaining the horizontal charger's adaptability.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Temperature

If vertical wireless charger design is used, then heat dissipation structure is simplified, but adaptability to different device models deteriorates due to fixed coil positions

Engineering Contradiction:
Improveheat dissipation structureVSAvoidadaptability to different device models
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The horizontal charger design with the separated first chamber (for heat dissipation) and second chamber (for coil module) creates a universal structure that can accommodate various device models. The air channel system in the first chamber serves multiple devices simultaneously, while the coil module in the second chamber maintains charging capability across different form factors, achieving both simplified heat dissipation and broad adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If fan is added to improve heat dissipation, then heat dissipation effect is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation effectVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

By segmenting the mounting cavity into distinct chambers, the patent isolates the fan and air channel components to the first chamber, separating the heat dissipation subsystem from the charging subsystem in the second chamber. This modular segmentation manages device complexity by organizing components into functional zones, making the system more maintainable and easier to manufacture despite adding active cooling.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves heat dissipation efficiency and adaptability to different electronic device models, facilitating effective cooling during wireless charging and supporting high-power charging without increasing the charger's thickness or weight.

Implementation Method 1

a fan, disposed in the first chamber and configured to guide air to flow into the first chamber from one of the first vent and the second vent and guide the air to flow out of the first chamber from the other of the first vent and the second vent, such that the air at the second vent exchanges heat with the electronic device

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

the air at the second vent exchanges heat with the electronic device

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11689035B2Wireless charger with fan
Publication Date: 2023.06.27 GUANGDONG OPPO MOBILE TELECOMMUNICATIONS CORP LTD
  • US11689035B2 patent drawing
  • US11689035B2 patent drawing
  • US11689035B2 patent drawing

AI summary

A wireless charger is provided. The wireless charger includes a housing, a baffle, a coil module, a circuit board, and a fan. The housing defines a mounting cavity, a first vent, and a second vent. The baffle is disposed in the mounting cavity and divides the mounting cavity into a first chamber and a second chamber. The coil module is disposed in the second chamber. The circuit board is disposed in the mounting cavity and electrically connected to the coil module. The fan, disposed in the first chamber and configured to guide air to flow into the first chamber from one of the first vent and the second vent and guide the air to flow out of the first chamber from the other of the first vent and the second vent, such that the air at the second vent exchanges heat with the electronic device.