Wireless Charging Power Topology With Series-Parallel Battery Switching

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Solution Overview

Problem

Rapid wireless charging of portable electronic devices results in increased current losses due to inefficiencies in power consumption, necessitating improved power system topologies for faster charging with reduced losses.

Innovation Solution

A wireless power system for portable electronic devices featuring a bi-directional three-level buck-boost converter and a 2S/2P battery configuration, where cells can be connected in series for charging and in parallel for discharging, along with a balancer circuit to equalize state of charge, utilizing a ladder of switching devices and a flyback or switched capacitor-based balancer to manage power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wireless power transfer uses increased currents for rapid charging, then charging speed is improved, but power consumption efficiency deteriorates due to losses

Engineering Contradiction:
Improvecharging speedVSAvoidpower consumption efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The battery is divided into multiple cells that can be independently controlled and switched between series and parallel configurations. This segmentation allows the system to optimize charging by using series connection for efficient power delivery and parallel connection for balanced current distribution, thereby maintaining both charging speed and efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between series and parallel battery configurations based on charging requirements. During rapid charging, cells are connected in series to handle higher power efficiently; during normal operation or when balancing is needed, cells are connected in parallel to reduce current density and losses. This dynamic reconfiguration resolves the contradiction between charging speed and efficiency

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If cells are connected in series for charging, then power delivery efficiency is improved, but current capacity for power delivery deteriorates

Engineering Contradiction:
Improveconduction lossesVSAvoidcurrent capacity
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The switching circuit dynamically changes battery configuration based on operational mode. During charging, cells are connected in series to minimize conduction losses and maximize power delivery efficiency. During power delivery to the power management unit, cells are switched to parallel connection to increase current capacity. This dynamic switching resolves the contradiction between efficiency and power capacity

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If cells have different capacities or chemistries, then system adaptability is improved, but cell balancing complexity increases

Engineering Contradiction:
Improvebattery configuration flexibilityVSAvoidbalancer circuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A balancer circuit acts as an intermediary between battery cells with different capacities or chemistries. The circuit includes switching devices and control logic that monitor individual cell states and redistribute charge to maintain balance. This intermediary mechanism enables the system to accommodate diverse battery configurations while managing the complexity of cell balancing through automated control

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces conduction losses by allowing higher charge currents while maintaining efficiency, enabling faster charging with minimized power consumption losses and ensuring balanced cell states through continuous balancer operation.

Implementation Method 1

wireless power transfer, in which power is delivered via magnetic/inductive coupling between a power transmitter (PTx) and a power receiver (PRx)

Methodology Applied
Scientific EffectMagnetic/inductive coupling: Electromagnetic Induction

Implementation Method 2

a converter coupled to the wireless power system that converts a voltage from the wireless power system to a battery charging voltage

Methodology Applied
Scientific EffectVoltage conversion: Electromagnetic Induction

Data Source

PatentUS12191685B2Power system configurations for wireless charging
Publication Date: 2025.01.07 APPLE INC
  • US12191685B2 patent drawing
  • US12191685B2 patent drawing
  • US12191685B2 patent drawing

AI summary

A battery powered electronic device can include a wireless power system configured to receive power from a wireless power transmitter, a converter coupled to the wireless power system that converts a voltage from the wireless power system to a battery charging voltage, a battery comprising at least two cells, a power management unit that delivers power from one or more of the at least two cells to one or more subsystems of the electronic device, and a plurality of switching devices connecting the at least two cells, the converter, and the power management unit. The plurality of switching devices can be arranged so that a first switching configuration connects the cells in series for charging from the converter and a second switching configuration connects the cells in parallel for delivering power to the power management unit.