Wireless Charging Cart Thermal Management

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Solution Overview

Problem

Wireless power delivery systems face challenges in efficiently managing heat dissipation and power distribution to multiple devices, leading to potential overheating and uneven power allocation.

Innovation Solution

The implementation of a wireless charging pad with convection cooling and thermal control mechanisms, including inclined surfaces for airflow, thermally conductive magnetic shields, and heat pipes, along with a wireless power system that dynamically adjusts power levels based on device feedback and thermal sensors to maintain optimal operating temperatures and efficient power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wireless power delivery systems transmit power to multiple devices simultaneously, then power distribution capability is improved, but heat dissipation becomes insufficient leading to overheating

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidoperating temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The system segments the wireless charging space into multiple independent charging zones, each with its own power transmission coil. This allows simultaneous power delivery to multiple devices while distributing heat generation across separate zones, preventing concentrated overheating in any single area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intelligent control system as an intermediary that dynamically monitors temperature sensors and power consumption across all charging zones. This mediator adjusts power allocation in real-time, reducing power to zones approaching thermal limits while maintaining optimal charging in cooler zones, thus balancing heat dissipation with power distribution efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If power levels are increased to charge multiple devices faster, then charging speed is improved, but thermal management becomes insufficient causing safety issues

Engineering Contradiction:
Improvecharging speedVSAvoidthermal management reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system employs dynamic power adjustment where each charging zone's power level is continuously adapted based on real-time temperature readings and device charging status. This allows the system to operate at high power speeds when thermal conditions permit, while automatically reducing power when temperature thresholds are approached, maintaining both charging speed and thermal safety

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a feedback mechanism where temperature sensors continuously monitor thermal conditions in each charging zone and feed this information back to the control system. The control system then adjusts power transmission levels accordingly, creating a closed-loop system that maintains charging speed within safe thermal boundaries by responding to actual thermal conditions

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages heat dissipation through passive convection cooling and thermal control, ensuring safe operating temperatures and efficient power distribution to multiple devices, enhancing the reliability and performance of wireless charging systems.

Implementation Method 1

an antenna utilizing a heat pipe to conduct heat away from the antenna

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

thermally conductive magnetic shield

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

wireless charging pad with convection cooling and thermal control mechanisms, including inclined surfaces for airflow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10110042B2Cart for wirelessly recharging mobile computing devices
Publication Date: 2018.10.23 DELL PROD LP
  • US10110042B2 patent drawing
  • US10110042B2 patent drawing
  • US10110042B2 patent drawing

AI summary

A cart stores a plurality of mobile computing devices. The cart includes a plurality of slots defined by opposed plates. Each of the slots is configured to accept a corresponding mobile computing device. Each of the plates includes a first transmit coil for wirelessly transmitting power to a receive coil in the corresponding mobile computing device.