Wireless Charging Power Control for Cover Material and Heat Limits

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Solution Overview

Problem

Existing wireless chargers do not monitor the temperature at the charging surface or the cover of mobile devices, leading to potential damage from excessive heating or the use of inappropriate materials, and can be compromised by metal objects during charging.

Innovation Solution

A wireless charger system that includes temperature and material sensors, a power conversion module, and a communications and control module to dynamically adjust charging power based on the material of the device cover and charging surface, using image analysis and lookup tables to set appropriate temperature ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wireless charging is performed using a standard static temperature range, then charging compatibility is maintained, but device covers and charging surfaces may be damaged from excessive heating

Engineering Contradiction:
Improvecharging compatibilityVSAvoidexcessive heating damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by transitioning from a static temperature range to a dynamic temperature range that adapts based on the detected material properties of the device cover and charging surface. The system determines material types (e.g., leather, plastic, metal) and adjusts the maximum temperature threshold accordingly, allowing the charging process to maintain optimal temperatures for each specific material combination while ensuring charging compatibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the temperature parameter based on material detection. Different material combinations have different thermal properties and heat resistance thresholds. The system changes the temperature parameter dynamically according to the detected materials, thereby preventing excessive heating damage while maintaining effective wireless charging across different device and surface configurations.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If material detection is added to the wireless charging system, then safety is improved, but device complexity increases

Engineering Contradiction:
Improvematerial damage preventionVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or contact-based material detection methods with optical sensing technology. The optical sensor non-contactively detects material properties by analyzing reflected or emitted light characteristics, thereby determining the type of device cover and charging surface materials without requiring physical interaction. This substitution maintains safety improvement while minimizing the increase in device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary optical sensing layer that mediates between the wireless charging system and the material detection task. The optical sensor acts as an intermediary component that translates material properties into detectable signals, which are then processed to determine appropriate temperature ranges. This intermediary approach enables material-based safety control without directly complicating the core wireless charging mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If temperature monitoring and material sensing are continuously performed, then charging safety is improved, but energy consumption increases

Engineering Contradiction:
Improveoverheating preventionVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by performing material detection and determining the appropriate temperature range before the wireless charging process begins. The optical sensor detects device cover and charging surface materials in advance, and the system pre-configures the suitable temperature threshold based on the detected material combination. This preliminary setup eliminates the need for continuous monitoring during charging, thereby preventing overheating while minimizing additional energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements skipping by performing rapid material detection and temperature range determination in a brief preliminary phase before charging starts. The optical sensing and material identification are completed quickly in advance, allowing the system to skip continuous monitoring during the charging process itself. This approach ensures overheating prevention through upfront material awareness while avoiding sustained energy expenditure on monitoring.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to device covers and charging surfaces by maintaining safe temperature ranges and detecting inappropriate materials or metal objects, ensuring safe and efficient charging.

Implementation Method 1

A coil is arranged adjacent to a charging surface. A power conversion module is configured to selectively supply power from a power source to the coil to wirelessly charge the mobile device.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A temperature sensor is configured to sense a temperature at the charging surface of the wireless charger.

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 3

The material sensor includes a camera. The communications and control module is configured to take a picture of the cover of the mobile device using the camera.

Methodology Applied
Scientific EffectImage capture through optical properties:

Data Source

PatentUS20260081457A1Wireless charging system controlling charging power to a mobile device based on materials used in a cover and/or wireless charging surface
Publication Date: 2026.03.19 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US20260081457A1 patent drawing
  • US20260081457A1 patent drawing
  • US20260081457A1 patent drawing

AI summary

A wireless charger for a mobile device includes a coil arranged adjacent to a charging surface. A power conversion module is configured to selectively supply power from a power source to the coil to wirelessly charge the mobile device. A temperature sensor is configured to sense a temperature at the charging surface of the wireless charger. A material sensor is configured to sense a material of a cover of the mobile. A communications and control module is configured to control wireless charging of the mobile device based on the sensed temperature and a temperature range selected in response to the sensed material of the cover of the mobile device.