Wireless Charging Linear Actuator Eliminates Cable Constraints

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Solution Overview

Problem

Existing electric linear actuators are limited by cables, which restrict their movement range and are cumbersome to manage, making them inconvenient to use.

Innovation Solution

A wireless charging linear actuator system comprising a wireless charging plug, a power-supply control box, a motor linear actuator, and a wireless remote control, utilizing wireless inductive charging and remote control commands to operate the actuator without cables, with a charging circuit converting received power to 12-24V DC for the storage battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If cables are used to connect power supply to electric linear actuator, then power supply is stable and reliable, but movement range is limited and cable management becomes cumbersome

Engineering Contradiction:
Improvemovement rangeVSAvoidcable management
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical cable connection system with a wireless power transmission system. The electric linear actuator is equipped with a wireless receiver that receives power wirelessly from a transmitter, eliminating the need for physical cable connections and enabling free movement within the wireless signal range.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the cable component from the power supply system. By separating the power transmission function from the physical cable connection, the system allows the actuator to move freely without being constrained by cable length or requiring cable winding and management.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If cable length is increased to extend movement range, then movement freedom is improved, but cable becomes cumbersome and takes up space

Engineering Contradiction:
Improvemovement freedomVSAvoidcable storage space
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent substitutes the mechanical cable-based power transmission system with a wireless electromagnetic field-based power transmission system. This eliminates the need for storing and managing long cables, as power is transmitted through electromagnetic waves without requiring physical connection materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If wireless charging is implemented, then movement range is no longer limited by cables, but power conversion circuitry is required

Engineering Contradiction:
Improvemovement flexibilityVSAvoidpower conversion circuitry
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into the wireless power reception system. The wireless receiver not only receives power wirelessly but also includes integrated power conversion circuitry that converts the received wireless power into usable electrical power for the actuator motor, combining power reception and power conversion in a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the motor linear actuator to move freely and be controlled conveniently, eliminating cable constraints and simplifying usage with a wide control range of up to 38 meters via wireless charging and remote control.

Implementation Method 1

The wireless charging plug performs wireless inductive charging on the storage battery through the wireless charging transmitter module and the wireless charging receiver module

Methodology Applied
Scientific EffectWireless inductive charging: Electromagnetic Induction

Data Source

PatentUS11251643B2Linear actuator for wireless charging
Publication Date: 2022.02.15 DONGGUAN TOMUU ACTUATOR TECH CO LTD
  • US11251643B2 patent drawing

AI summary

The present invention relates to the field of linear actuators, and in particular, to a linear actuator for wireless charging. The linear actuator for wireless charging of the present invention includes a wireless charging plug, a power-supply control box, a motor linear actuator, and a wireless remote control, and wireless inductive charging is performed between the wireless charging plug and the power-supply control box by using a wireless charging module so as to realize charging of a storage battery and power supply to the motor linear actuator. The power-supply control box and the motor linear actuator can move freely without being limited by cables. Moreover, as the confinement of cables is removed, the structure is simple, and the use becomes more convenient. In addition, the wireless remote control is further used to send control commands to the power-supply control box to realize wireless control.