Wireless Charging Pad Thermal Management via Convection Cooling

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Solution Overview

Problem

Current wireless power delivery systems face challenges in efficiently managing power distribution and thermal management, leading to potential overheating and reduced efficiency in charging processes.

Innovation Solution

The implementation of a wireless power delivery system that incorporates convection cooling through inclined surfaces with vents, thermally conductive magnetic shields, and heat pipes, along with a wireless charging pad that dynamically adjusts power levels and utilizes thermal control mechanisms to manage heat and optimize power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If wireless power delivery is increased to meet high power demands, then power transfer capability is improved, but thermal management becomes more difficult and overheating occurs

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidthermal management
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent segments the thermal management function by introducing separate cooling channels and heat dissipation paths within the charging pad structure. This allows heat to be actively managed through dedicated thermal pathways rather than passive dissipation, enabling higher power transfer while maintaining temperature control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces thermal interface materials and heat spreaders as intermediary components between the wireless power transmission elements and the cooling system. These intermediaries facilitate efficient heat transfer from high-power components to cooling channels, resolving the contradiction between high power delivery and thermal management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If cooling structures are added to manage thermal heat, then thermal management is improved, but device complexity increases

Engineering Contradiction:
Improvethermal managementVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the cooling channels directly into the charging pad housing structure, combining the thermal management function with the structural body. This integration approach provides effective cooling while minimizing the addition of separate components, thus reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs the charging pad structure to serve multiple functions: the housing provides both structural support and integrated cooling pathways. This multi-functionality reduces the need for separate dedicated cooling components, simplifying the overall device architecture while maintaining effective thermal management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If dynamic power adjustment is implemented to optimize charging, then charging efficiency is improved, but control system complexity increases

Engineering Contradiction:
Improvecharging efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms that monitor charging parameters and thermal conditions in real-time, automatically adjusting power delivery to optimize charging efficiency while preventing overheating. This feedback-based control achieves dynamic optimization without requiring complex manual intervention systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables the wireless charging system to self-regulate power delivery based on detected conditions, with the control system automatically adjusting parameters to maintain optimal charging efficiency. This self-service capability reduces the need for complex external control mechanisms while maintaining high charging efficiency.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient power distribution, reduces overheating, and enhances the overall efficiency of the wireless charging process by utilizing natural convection cooling and advanced thermal management techniques.

Implementation Method 1

an antenna utilizing a heat pipe

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

thermally conductive magnetic shields

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

convection cooling through inclined surfaces with vents

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

utilizing natural convection cooling

Methodology Applied
Scientific EffectNatural convection: Free Convection

Implementation Method 5

thermally conductive magnetic shields

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10658862B2Peak power caching in a wireless power system
Publication Date: 2020.05.19 DELL PROD LP
  • US10658862B2 patent drawing
  • US10658862B2 patent drawing
  • US10658862B2 patent drawing

AI summary

An information handling system includes a wireless charging module, a capacitor, and a control module. The wireless charging module receives wireless power from a wireless charging pad, and provides power to other components in the information handling system. The control module receives a turbo mode request, and determines whether the wireless charging module of the information handling system has sufficient power delivery capability to enable a turbo mode of the information handling system. The wireless power charging module provides power to the capacitor in response to the turbo mode request being received and the wireless charging module having sufficient power delivery capability. The control module determines whether a first voltage of the capacitor is substantially equal to a second voltage of a second capacitor in the information handling system, and in response to the first voltage being substantially equal to the second voltage the capacitor to provide power for the turbo mode.