Wireless Charging Thermal Control With Thermoelectric Cooling

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Solution Overview

Problem

Wireless power transfer systems are limited by thermal performance, which affects power delivery, and existing solutions do not effectively manage heat generated during high-power operations.

Innovation Solution

Incorporating an auxiliary thermal system with thermoelectric transfer components that are controlled based on temperature measurements from both the power transmitter and receiver, using a thermoelectric cooler to manage heat transfer and enable higher power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If higher power delivery is achieved in a wireless power transfer system, then power transfer rate is improved, but thermal performance deteriorates due to excessive heat generation

Engineering Contradiction:
Improvepower deliveryVSAvoidthermal performance
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

A thermoelectric cooler is introduced as an intermediary component between the power transmitter and the ambient environment. This cooler actively mediates heat transfer by converting electrical energy into a temperature gradient, pulling heat away from the power transmitter and dissipating it to the surroundings, thereby enabling higher power delivery without thermal overload

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically changes operational parameters by adjusting the power delivery level based on real-time temperature measurements. When temperature exceeds thresholds, the system reduces power delivery; when temperature is within acceptable ranges, the system increases power delivery. This dynamic parameter adjustment resolves the contradiction between maintaining high power output and preventing thermal damage

Inventive Principle:
Principle #35Parameter changes

2Temperature

If thermal management is enhanced through active cooling systems, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The system implements feedback control by continuously monitoring temperature through sensors and adjusting the cooling system's operation accordingly. Temperature measurements feed back to the control logic, which modulates the thermoelectric cooler's power consumption to maintain temperatures within safe operating ranges, achieving effective thermal management without requiring overly complex systems

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The thermoelectric cooler operates autonomously based on temperature feedback, self-regulating its cooling activity without requiring complex external control mechanisms. The system serves its own thermal management needs by automatically adjusting cooling intensity according to real-time thermal conditions, reducing the need for additional complex control infrastructure

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances power delivery and thermal management, allowing for higher power transfer rates and improved efficiency by actively controlling heat dissipation, thus overcoming thermal limitations in wireless power transfer systems.

Implementation Method 1

an auxiliary cooler and associated control circuitry that operates the auxiliary cooler responsive to one or more temperature measurements to transfer heat from the wireless power transmitter to an ambient environment. The auxiliary cooler can be a thermoelectric cooler

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Implementation Method 2

The thermal link can be a heat pipe that employs phase change of a coolant contained within the heat pipe to transfer heat from the auxiliary cooler to the radiating element

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS11997836B1Wireless charging performance improvements
Publication Date: 2024.05.28 APPLE INC
  • US11997836B1 patent drawing
  • US11997836B1 patent drawing
  • US11997836B1 patent drawing

AI summary

An electronic device can include a wireless power transfer coil, an inverter having an input coupled to an input power source and an output coupled to the wireless power transfer coil, control circuitry that operates the inverter to deliver power from the input power source to a wireless power receiver coupled to the wireless power transfer coil, communication circuitry that allows communication with the wireless power receiver, and an auxiliary cooler and associated control circuitry that operates the auxiliary cooler, responsive to one or more temperature measurements, to transfer heat from the electronic device to an ambient environment.