Wireless Power Coil Assembly Layout Using Busbar-Coupled Terminals

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Solution Overview

Problem

The existing connection of power feeding coils with a high-frequency power source limits the degree of freedom in layout, necessitating direct connections that require space for power supply wires, which complicates the arrangement of coil assemblies.

Innovation Solution

A coil assembly design incorporating external connecting terminals, resonant capacitors, and busbars allows for electrical connections between adjacent coil assemblies, enabling indirect power delivery and enhancing layout flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If each power feeding coil is directly connected with a high-frequency power source using power supply wires, then reliable power supply is achieved, but the degree of freedom of layout is decreased

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidlayout freedom
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent merges the power supply function into the coil assembly itself by integrating a resonant capacitor and busbars within each assembly. This allows adjacent coil assemblies to electrically connect and supply power to each other, eliminating the need for separate power supply wires and maintaining layout flexibility while ensuring reliable power delivery through the integrated resonant circuit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each coil assembly is designed with multi-functionality: it serves as both a power receiving unit and a power supply unit. The resonant capacitor and busbars enable the assembly to store and distribute electrical energy to adjacent assemblies, allowing any coil assembly to function as a local power source and eliminating the need for dedicated power supply connections.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If power supply wires are arranged to connect power feeding coils with high-frequency power source, then electrical power can be delivered, but space for wire arrangement is required and layout is complicated

Engineering Contradiction:
Improveelectrical power deliveryVSAvoidwire arrangement complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts the power supply wire function from the system by integrating power storage and distribution components (resonant capacitor and busbars) directly into each coil assembly. This eliminates the need for separate power supply wires, reducing spatial requirements and simplifying the overall system layout while maintaining electrical power delivery capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The resonant capacitor acts as an intermediary energy storage element within each coil assembly, enabling electrical power to be stored locally and then distributed to adjacent assemblies through busbars. This intermediary mechanism replaces the need for direct wire connections from a central power source, simplifying the power distribution architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the workability and layout flexibility of coil assemblies by allowing indirect power supply, reducing the need for direct connections and minimizing space requirements for power supply wires.

Implementation Method 1

a resonant capacitor which electrically connects with the power feeding coil

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Implementation Method 2

transfer electric power in a wireless mode using electromagnetic induction

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

busbars which electrically connect between the external connecting terminals

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12407193B2Coil assembly for wireless power transmission and power transmission system
Publication Date: 2025.09.02 DENSO CORP
  • US12407193B2 patent drawing
  • US12407193B2 patent drawing
  • US12407193B2 patent drawing

AI summary

A coil assembly for wireless electrical power transmission includes a plurality of external connecting terminals, a power feeding coil, a resonant capacitor electrically connecting with the power feeding coil, and busbars each of which electrically connects between the external connecting terminals.