Wireless Power Coil Foreign Object Detection Using Camera and Impedance

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Solution Overview

Problem

Existing wireless power transfer systems face challenges in detecting and preventing foreign objects from interfering with the charging process, which can lead to inefficiencies and safety issues.

Innovation Solution

A two-stage foreign object detection system that uses cameras to observe the charging area and an impedance measurement circuit to identify foreign objects, triggering a failsafe operation when objects are detected, ensuring safe and efficient charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a two-stage foreign object detection system is implemented, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveforeign object detection reliabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is divided into two distinct stages: a first stage using visual imaging to detect potential foreign objects, and a second stage using impedance measurement to confirm their presence. This segmentation allows each stage to specialize in specific detection tasks, improving overall reliability while managing system complexity through functional decomposition

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging system serves as an intermediary between environmental monitoring and impedance measurement. It processes visual information to identify potential foreign objects and triggers impedance measurement only when necessary, acting as a mediator that reduces unnecessary impedance measurements while maintaining detection reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If impedance measurement is continuously performed, then detection precision is improved, but energy consumption increases

Engineering Contradiction:
Improveforeign object detection precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

Impedance measurement is performed periodically but only when triggered by the imaging system detecting a potential foreign object. This periodic action replaces continuous impedance measurement, maintaining detection precision for actual foreign objects while significantly reducing energy consumption during normal operation without foreign objects present

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The imaging system performs preliminary detection of potential foreign objects before triggering impedance measurement. This preliminary action filters out false positives and ensures impedance measurement is only activated when there is visual evidence of a foreign object, optimizing energy usage while maintaining detection precision

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects foreign objects and initiates failsafe operations, ensuring the reliability and safety of the wireless power transfer process by preventing interference and maintaining efficient energy transfer.

Implementation Method 1

an impedance measurement circuit measures an impedance of a wireless power transfer coil of the GTA

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Impedance Tomography

Implementation Method 2

at least one camera is positioned to observe a charging position with at least one ground transceiver assembly and an area surrounding the charging position

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11904712B2Foreign object detection for wireless power transfer systems
Publication Date: 2024.02.20 INDUCTEV INC
  • US11904712B2 patent drawing
  • US11904712B2 patent drawing
  • US11904712B2 patent drawing

AI summary

Foreign objects impinging on a ground transceiver assembly (GTA) of a wireless power transfer (WPT) station are detected using a two-stage foreign object detection system. In a first stage, at least one camera is positioned to observe a charging position of the GTA and an area surrounding the charging position. In a second stage, an impedance measurement circuit measures an impedance of a wireless power transfer coil of the GTA. An imaging processor analyzes images from the at least one camera to identify changes or features indicative of introduction of a foreign object onto an exposed surface of the GTA or in the area surrounding the charging position. A foreign object detection (FOD) controller triggers an impedance inspection of the GTA by the impedance measurement circuit and initiates a failsafe operation when movement of an object crossing into or over the charging position is detected.