Wireless Charging Cover Resonator Structure for Higher Coupling

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Solution Overview

Problem

Current wireless charging technologies face inefficiencies in charging electronic devices without the need for a separate connector, particularly in resonance-based schemes, which affect the performance of resonators in power receiving units.

Innovation Solution

The implementation of a cover device with a first capacitor, a first coil, a ferrite sheet, and a metal sheet, where the first capacitor and coil form a closed loop, and the ferrite sheet and metal sheet are strategically positioned to enhance coupling and reduce inductance, resulting in a higher resonant frequency for the cover device compared to the power receiving unit, thereby improving wireless charging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless charging technology uses resonance scheme with coils, then wireless power transmission can be achieved without connectors, but charging efficiency is insufficient

Engineering Contradiction:
Improvewireless charging capabilityVSAvoidcharging efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent applies composite materials by combining ferrite sheets with metal sheets (aluminum or copper) to form a hybrid resonator structure. The ferrite provides magnetic properties for resonance while the metal sheet reduces inductance and improves coupling, creating a composite structure that overcomes the limitations of conventional single-material coil designs and enhances charging efficiency

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the resonant frequency parameter by adjusting the inductance through metal sheet integration and optimizing the ferrite sheet properties. By tuning the resonant frequency of the cover device resonator to be higher than that of the power receiving unit, the system achieves better coupling and improved power transfer efficiency

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ferrite sheet is disposed on the coil to enhance coupling, then magnetic coupling improves, but inductance increases which may lower resonant frequency

Engineering Contradiction:
Improvecoupling coefficientVSAvoidresonant frequency
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent uses a composite structure where a metal sheet is placed on top of the ferrite sheet. The metal sheet compensates for the inductance increase caused by the ferrite by providing a path that reduces overall inductance, while the ferrite maintains the magnetic coupling enhancement. This composite approach allows simultaneous achievement of high coupling and high resonant frequency

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of wireless power transmission to the power receiving unit by optimizing the resonant frequencies and coupling coefficients between the cover device and the power receiving unit, leading to improved charging performance.

Implementation Method 1

a ferrite sheet disposed on at least a portion of the first coil in a direction of coupling between the power receiving unit and the cover device

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 2

a metal sheet disposed on a least a portion of the ferrite sheet in the direction of coupling between the power receiving unit and the cover device

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Implementation Method 3

a first coil connected to the first capacitor... a first resonant frequency of the first coil may be higher than a second resonant frequency of a second coil of the power receiving unit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

a first capacitor, a first coil connected to the first capacitor... configured to form a closed loop. A first resonant frequency of the first coil may be higher than a second resonant frequency

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS20240429743A1Structure for improving performance of resonator
Publication Date: 2024.12.26 SAMSUNG ELECTRONICS CO LTD
  • US20240429743A1 patent drawing
  • US20240429743A1 patent drawing
  • US20240429743A1 patent drawing

AI summary

According to various embodiments, a cover device capable of being coupled to a wireless power-receiving unit comprising circuitry configured to receive wireless power from a wireless power-transmitting unit comprising circuitry may comprise: a first capacitor; a first coil connected to the first capacitor; a ferrite sheet arranged, on at least a portion of the first coil, in the coupling direction between the wireless power-receiving unit and the cover device; and a metal sheet arranged, on at least a portion of the ferrite sheet, in the coupling direction between the wireless power-receiving unit and the cover device. The first capacitor and the first coil can form a closed loop. A first resonance frequency of the first coil can be higher than a second resonance frequency of a second coil of the wireless power-receiving unit.