Wireless Detonator Modular Housings for Safe On-Site Assembly

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Solution Overview

Problem

Existing detonator arrangements are bulky, require electrical power for operation, and pose challenges in safe assembly and transport due to hazardous components.

Innovation Solution

A modular wireless detonator arrangement with separate housings for the initiator, power supply, and signal processing assembly, allowing safe storage and transport by separating hazardous components, and enabling on-site assembly with a conductive path for power connection and wireless signal processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a modular approach is used to separate hazardous components, then safety during storage and transport is improved, but device complexity increases

Engineering Contradiction:
Improvesafety during storage and transportVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detonator arrangement is divided into three separate housings: first housing containing power supply, second housing containing explosive material, and third housing containing signal processing assembly. These modular components can be stored and transported separately, improving safety by isolating hazardous materials from non-hazardous components, while the segmented structure inherently manages complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hazardous explosive material is extracted into a separate second housing, isolated from the power supply in the first housing and the signal processing assembly in the third housing. This extraction of the hazardous component allows safe storage and transport of individual modules without requiring complete assembly, while the removed hazardous element is managed as a separate可控 component.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If assembly is performed on site rather than in factory, then safety during assembly is improved, but assembly time increases

Engineering Contradiction:
Improvesafety during assemblyVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The modular housings are pre-configured with their respective components (power supply, explosive material, signal processing assembly) and equipped with alignment features and conductive path structures before reaching the site. This preliminary preparation allows rapid on-site assembly through simple engagement of the housings, reducing assembly time while maintaining safety by keeping hazardous components separate until final assembly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The segmented modular design with standardized interfaces enables quick connection of housings on site without requiring complex assembly procedures. Each housing is a self-contained module that can be independently prepared and then rapidly assembled by engaging the housings together, forming complete conductive paths for power and signal transmission.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If electrical power is provided to the receiver and processor, then wireless signal processing capability is improved, but energy consumption increases

Engineering Contradiction:
Improvewireless signal processing capabilityVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The power supply provides electrical energy periodically to the receiver and processor only when needed for receiving wireless commands and processing signals. The modular housing structure allows the power supply to be activated in periods corresponding to operational requirements rather than continuous operation, reducing overall energy consumption while maintaining full wireless signal processing capability when required.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates safe storage and transport of hazardous components, enables efficient on-site assembly, and ensures reliable operation with wireless control and power management.

Implementation Method 1

The arrangement requires a receiver which can receive electromagnetic command signals which travel, at times, through rock

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

a conductive path which extends through the second housing from the first housing to the third housing

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

An initiator, which may be in the form of a suitably configured detonator, is also required. Electrical energy is needed to ignite the initiator

Methodology Applied
Scientific EffectChemical reaction: Combustion

Data Source

PatentUS12405098B2Wireless detonator arrangement
Publication Date: 2025.09.02 DETNET SOUTH AFRICA (PTY) LTD
  • US12405098B2 patent drawing
  • US12405098B2 patent drawing

AI summary

A wireless detonator arrangement wherein an initiator is positioned between a power supply and a housing which contains an explosive and through which extends conductors which connect a signal processor to the power supply and to the initiator.