Wireless Driveline Sensor System for Real-Time Motion Monitoring
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Solution Overview
Problem
Current devices for monitoring the condition and status of components in a vehicle driveline are limited in their ability to measure multiple elements, operate in real-time, and withstand harsh environmental conditions, making it difficult for racing or high-performance vehicles to optimize performance and ensure safety.
Innovation Solution
A wireless data system that includes a proximity sensor to measure displacement between components in relative motion, a wireless data acquisition board to record data, and a controller to analyze it, with a protective housing to withstand environmental elements, allowing for real-time data transmission and storage for future analysis.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional measurement devices are used to monitor driveline components, then single-feature measurement is achieved, but the ability to measure multiple elements and provide real-time data is limited
Solution Approach 1:
The patent combines multiple measurement functions into a single integrated wireless measurement system. The system integrates proximity sensors, temperature sensors, and other measurement capabilities into one unified device that can simultaneously monitor displacement, temperature, and other parameters of driveline components, eliminating the need for multiple separate measurement devices.
Solution Approach 2:
The wireless measurement system is designed with multi-functionality to measure various parameters including displacement between components, temperature, and other operational data. The system can be configured to monitor different driveline components (clutch, transmission, driveshaft) with the same basic platform, providing universal applicability across multiple measurement needs.
2Reliability
If measurement equipment is added to monitor driveline components, then operational data can be collected, but the equipment is vulnerable to harsh environmental elements
Solution Approach 1:
The measurement system is enclosed in a protective housing that shields the electronic components and sensors from harsh environmental conditions including debris, extreme temperatures, and moisture. The housing design allows the system to be mounted in close proximity to driveline components while protecting the measurement equipment from damage.
3Loss of information
If multiple sensors and measurement devices are installed to monitor multiple components, then comprehensive data is obtained, but the system complexity and space requirements increase
Solution Approach 1:
The patent integrates multiple measurement functions into a single wireless measurement system. The system combines proximity sensors, temperature sensors, and data processing capabilities into one unified device, reducing the number of separate components needed while maintaining comprehensive measurement coverage.
Solution Approach 2:
The measurement system is designed with a compact structure where components are nested within each other. The sensor array is integrated within a housing that can be mounted on or near driveline components, allowing the system to occupy minimal space while providing comprehensive measurement capabilities.
4Productivity
If wired measurement systems are used to transmit data, then real-time monitoring is achieved, but the system is difficult to service and install
Solution Approach 1:
The patent replaces wired mechanical connections with wireless communication technology. The measurement system transmits operational data wirelessly from the driveline components to external monitoring systems, eliminating the need for physical cable connections. This substitution makes the system easier to install and service while maintaining real-time data transmission capabilities.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides real-time data transmission and storage, is compact and easy to service, and can withstand extreme temperatures and debris, enabling effective monitoring and analysis of driveline components for improved performance and safety.
Implementation Method 1
a proximity sensor configured to measure a displacement, distance, or motion between two or more components within a vehicle's driveline
Data Source
AI summary
The aspects of the present disclosure may provide a wireless data system for a mechanical power transmission. The wireless data system may be configured to measure the displacement between two or more components within a powertrain driveline, where one or more of the components are in relative motion.