Wireless Field Bus Device for Automation State Detection

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Solution Overview

Problem

Existing field bus devices for detecting the operating state of automation devices often require complex integration with higher-level bus systems or direct access to secure areas, which can reduce operational reliability and efficiency.

Innovation Solution

A field bus device equipped with a sensor for acquiring operating state data, a controller for generating signaling information, and a wireless communication interface that transmits this information only on request via a wireless network, allowing efficient detection and transmission of the automation device's state to a user, while also enabling energy-saving communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If sensor data is continuously transmitted via wireless communication, then the operating state information is always available to users, but energy consumption increases

Engineering Contradiction:
Improveavailability of operating state informationVSAvoidenergy consumption of wireless communication
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by transmitting sensor data only at specific intervals or when changes occur, rather than continuously. The wireless communication interface is activated periodically to send signaling information from the controller to external devices, reducing energy consumption while maintaining information availability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system employs self-service mechanisms where the field bus device autonomously manages its communication activities. The controller determines when signaling information should be transmitted based on predefined criteria, and the wireless interface activates only when necessary, eliminating the need for continuous external control and reducing overall energy usage.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a communication device is integrated in a higher-level bus system, then access to sensor data is provided, but the integration becomes complicated and operational reliability is reduced

Engineering Contradiction:
Improveaccess to sensor dataVSAvoidintegration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary wireless communication interface that mediates between the field bus device and external communication devices. This wireless interface acts as a bridge, allowing users to access sensor data without complex integration into higher-level bus systems or physical access to secure areas, thereby simplifying the system architecture while maintaining data accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The communication functionality is extracted from the complex higher-level bus system integration and implemented as a separate wireless communication interface within the field bus device. This extraction allows sensor data to be accessed wirelessly without requiring complicated integration with external bus systems, reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of information

If the wireless communication interface transmits data continuously, then information is always available, but energy is wasted

Engineering Contradiction:
Improveinformation availabilityVSAvoidenergy waste
Core Design Contradiction:
Loss of informationVSLoss of energy

Solution Approach 1:

The wireless communication interface transmits signaling information periodically or event-driven rather than continuously. The controller generates signaling information based on sensor data and transmits it only when relevant changes occur or at scheduled intervals, ensuring information availability while preventing energy waste from unnecessary continuous transmission.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial action by transmitting only the necessary signaling information derived from sensor data, rather than continuously transmitting all raw sensor data. The controller processes sensor data and transmits only relevant signaling information, reducing energy consumption while maintaining adequate information availability for operational monitoring.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10299090B2Field bus device for detecting an operating state of an automation device
Publication Date: 2019.05.21 PHOENIX CONTACT GMBH & CO KG
  • US10299090B2 patent drawing
  • US10299090B2 patent drawing
  • US10299090B2 patent drawing

AI summary

A field bus device for detecting an operating state of an automation device includes: a sensor for acquiring sensor data which indicate an operating state of the automation device; a controller configured to generate a signalling information based at least in part on the acquired sensor data; and a wireless communication interface configured to receive a request to transmit the generated signalling information via a wireless communication network and to emit the generated signalling information via the wireless communication network in response to the reception of the request.