Wireless Field Device Search System with Radio Wave Navigation

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Solution Overview

Problem

Existing field device search systems in plants rely on human memory and drawings, which are unreliable, especially in complex environments with wireless communication gaps, making it difficult to accurately locate and access devices for maintenance.

Innovation Solution

A field device search system equipped with an information terminal featuring a radio wave receiver, CPU, display, memory, and identification capabilities, which displays radio wave strength and guides the user to the target device by estimating its position and providing a route, while connected to a distributed control system for ID signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a worker uses a drawing or human memory to search for a field device, then the worker can attempt to locate the device, but the search becomes unreliable and inefficient in complex plant environments with widely installed devices

Engineering Contradiction:
Improvedevice search reliabilityVSAvoiddevice search time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical/manual system of using drawings and human memory with an automated electronic system. The information terminal with radio wave receiver automatically detects field devices and provides navigation guidance, eliminating the need for workers to manually interpret drawings or rely on memory, thereby improving reliability and reducing search time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The information terminal acts as an intermediary between the worker and the field devices. It receives radio waves from field devices, processes the signals, and provides navigation guidance to the worker, serving as a mediating system that bridges the gap between the worker's search intent and the actual device location

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wireless communication is used to locate field devices, then the search process can be automated, but gaps in radio wave service range prevent obtaining information from devices

Engineering Contradiction:
Improvedevice search easeVSAvoidradio wave detection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system displays information about multiple field devices simultaneously, showing both detected devices and potentially undetected devices in the vicinity. This partial information display allows workers to identify areas where radio wave detection may be incomplete and adjust their search strategy accordingly

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system provides continuous feedback to the worker by displaying the current position, detected field devices, and navigation guidance. This feedback loop allows the worker to understand the detection status and take appropriate actions when radio wave signals are weak or absent

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances work efficiency by reliably accessing and locating field devices, ensuring accurate navigation and monitoring through improved radio wave detection and position management, even in complex plant environments.

Implementation Method 1

an information terminal having a receiving capability to receive radio waves from the plurality of field devices

Methodology Applied
Scientific EffectRadio wave detection: Electromagnetic Induction

Data Source

PatentUS8086175B2Field device search system
Publication Date: 2011.12.27 YOKOGAWA ELECTRIC CORP
  • US8086175B2 patent drawing
  • US8086175B2 patent drawing
  • US8086175B2 patent drawing

AI summary

The field device search system is composed of a plurality of field devices having a wireless transmitting/receiving capability and an information terminal having a receiving capability to receive radio waves from a field device, wherein the information terminal includes a radio wave receiver, a CPU (arithmetic means), a display part, a memory, and member for identifying one of the plurality of field devices.