Wireless Fluid Level Probe Using Inductive Coupling
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Solution Overview
Problem
Manual measurement of fluid levels in large tanks poses risks due to the need to access the tank, potentially leading to exposure to toxic fumes and combustion hazards.
Innovation Solution
A wireless fluid level measuring system using a level-sensing probe with capacitive sensors and inductive coupling, allowing for remote measurement without opening the tank, utilizing a magnetic field response recorder with transceiving antennas to collect data from capacitive sensing sections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If manual measurement using a dip stick is used, then fluid level can be measured, but personnel are exposed to toxic fumes and combustion hazards
Solution Approach 1:
The patent replaces the mechanical dip stick measurement system with a wireless electromagnetic sensing system. Capacitive sensors detect fluid level through dielectric constant changes, and inductive coupling transfers data wirelessly from the tank interior to exterior antennas, eliminating the need for personnel to physically access the tank and thereby removing exposure to toxic fumes and combustion hazards while maintaining measurement capability
2Ease of operation
If the tank cover is removed for measurement, then the dip stick can access the fluid, but personnel safety is compromised
Solution Approach 1:
The patent introduces wireless electromagnetic fields as an intermediary medium to transfer measurement data from the tank interior to the exterior. The capacitive sensors inside the tank couple inductively with external antennas through the tank wall, allowing measurement data to be transmitted without physical access to the tank interior, thus maintaining operational ease while ensuring personnel safety by keeping workers outside the hazardous environment
3Measurement precision
If electrical power is provided inside the tank for sensing, then measurement can occur, but combustion risk increases
Solution Approach 1:
The patent implements a passive sensing system where the capacitive sensors inside the tank require no external electrical power supply. The sensors utilize the natural dielectric properties of the fluid and tank structure to generate measurable capacitance changes. Data is transferred wirelessly through inductive coupling between internal sensors and external antennas, enabling fluid level detection without introducing electrical power sources that could create combustion risks in the hazardous tank environment
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables safe and remote measurement of fluid levels, eliminating the risk of toxic fume release and contamination, with improved measurement resolution and no need for electrical power within the tank, reducing hazards and enhancing operational safety.
Implementation Method 1
each section including (i) a fluid-level capacitive sensor disposed along the length thereof
Implementation Method 2
A level-sensing probe is positioned in a tank containing a fluid
Implementation Method 3
an inductor electrically coupled to the capacitive sensor, (iii) a sensor antenna positioned for inductive coupling to the inductor
Data Source
AI summary
A level-sensing probe positioned in a tank is divided into sections with each section including (i) a fluid-level capacitive sensor disposed along the length thereof, (ii) an inductor electrically coupled to the capacitive sensor, (iii) a sensor antenna positioned for inductive coupling to the inductor, and (iv) an electrical conductor coupled to the sensor antenna. An electrically non-conductive housing accessible from a position outside of the tank houses antennas arrayed in a pattern. Each antenna is electrically coupled to the electrical conductor from a corresponding one of the sections. A magnetic field response recorder has a measurement head with transceiving antennas arrayed therein to correspond to the pattern of the housing's antennas. When a measurement is to be taken, the measurement head is mechanically coupled to the housing so that each housing antenna is substantially aligned with a specific one of the transceiving antennas.


