Wireless Force Sensor for Exercise Tracking

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Solution Overview

Problem

Existing devices for tracking physical activity, such as resistance bands and pneumatic cylinders, lack accurate measurement of force and repetitions, making it difficult for users to track progress and for healthcare professionals to monitor patient compliance.

Innovation Solution

A device comprising a casing with a processor, display, attachment portions, and a force sensor that measures and communicates force and repetition data, allowing users to track their progress and communicate with healthcare professionals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If resistance bands or pneumatic cylinders are used for exercise, then exercise flexibility and portability are improved, but measurement precision of force and repetitions deteriorates

Engineering Contradiction:
Improveexercise flexibilityVSAvoidforce measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical measurement systems with electronic sensors. Force sensors (load cells) and acceleration sensors (gyroscopes) are integrated into the resistance band handles to electronically measure force vectors, repetition counts, and motion dynamics, providing precise digital data without compromising the flexibility of resistance band exercise

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a microprocessor-based control system as an intermediary between the mechanical exercise components and the measurement function. The microprocessor receives data from force sensors and acceleration sensors, processes the information, and provides feedback through displays or wireless communication, enabling accurate measurement while maintaining exercise flexibility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If traditional resistance bands are used, then device complexity is reduced, but loss of information regarding force and repetition tracking increases

Engineering Contradiction:
Improvesystem simplicityVSAvoidprogress tracking data
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent merges multiple functions into the resistance band system: force measurement, repetition counting, exercise form monitoring, and progress tracking are all integrated into a single system. The force sensor, acceleration sensor, and microprocessor work together as unified components within the handle assembly, providing comprehensive data collection without significantly increasing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system automatically performs measurement, calculation, and tracking functions without requiring user intervention. The microprocessor automatically counts repetitions based on sensor data, calculates force metrics, and stores progress information, eliminating the need for manual logging and reducing information loss while keeping the interface simple

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides accurate and detailed tracking of force and repetitions, enabling users to monitor their progress effectively and allowing healthcare professionals to assess patient compliance and adjust treatment plans accordingly.

Implementation Method 1

a force sensor disposed within the casing and connected to the first attachment portion and the second attachment portion, the force sensor in communication with the processor

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS12296225B2System and method for measuring force and repetitive motion for therapeutic and fitness goals
Publication Date: 2025.05.13 GABLE DEREK J
  • US12296225B2 patent drawing
  • US12296225B2 patent drawing
  • US12296225B2 patent drawing

AI summary

The invention is directed to systems, devices, and methods for measuring force and repetitions during exercise or rehabilitation activities. Devices in accordance with embodiments may include: a casing; a processor within the casing; a display visibly on the casing; a first attachment portion on one end of the casing; a second attachment portion on an opposite end of the casing; and a force sensor connected to the first and the second attachment portion, the force sensor in communication with the processor. Methods may include: attaching a pneumatic exercise device to the wireless force measurement device; conducting exercises causing a piston in the pneumatic exercise device to move compared to from the wireless force measurement device; counting, by the device, the number of times the piston moves towards or away from the device; determining, by the device the amount of force applied through the pneumatic exercise device during the exercise.