Temperature control system for grill, main unit, and fan

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Solution Overview

Problem

Existing grills with temperature monitoring systems face issues with messy wiring due to wired connections between thermometers and fans, and require labor-intensive manual adjustments for airflow or fuel levels.

Innovation Solution

A temperature control system for a grill that includes a main unit with a control module and a temperature measurement module, along with a wireless fan and a probe thermometer. The system detects air and food temperatures, adjusting fan power or state accordingly, and is wirelessly connected to a mobile terminal for convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired connections are used between thermometers and fans for temperature regulation, then temperature control functionality is achieved, but wiring becomes messy and convenience deteriorates

Engineering Contradiction:
Improvetemperature control functionalityVSAvoidconvenience during use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces wired mechanical connections with wireless communication technology. The thermometer and fan communicate temperature data and control signals wirelessly, eliminating physical wires and connectors while maintaining reliable temperature control functionality. This substitution resolves the contradiction by preserving the control functionality while dramatically improving ease of operation and eliminating messy wiring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual adjustments are made for airflow or fuel levels in fuel-based grills, then combustion control is achieved, but user effort increases and productivity decreases

Engineering Contradiction:
Improvecombustion controlVSAvoiduser effort and time consumption
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements an automated control system where the fan automatically adjusts airflow based on temperature sensor feedback without requiring manual intervention. The system self-regulates combustion by continuously monitoring temperature and adjusting fan speed accordingly, eliminating the need for users to manually adjust airflow or fuel levels. This resolves the contradiction by maintaining reliable combustion control while significantly reducing user effort and increasing productivity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs a feedback control mechanism where temperature sensors continuously monitor the grill's temperature and transmit data to the control system. The system processes this feedback information and automatically adjusts fan operation to maintain optimal combustion conditions. This closed-loop feedback system ensures reliable combustion control while eliminating manual adjustments, thereby reducing user effort and improving productivity.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If wireless communication is implemented between main unit and fan, then convenience and ease of operation improve, but device complexity increases

Engineering Contradiction:
Improvewireless connection convenienceVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex wired mechanical connection systems with wireless communication modules. By integrating wireless transmitters and receivers into the main unit and fan, the system achieves convenient wireless operation while actually reducing overall complexity compared to wired systems with connectors, shielding, and physical wiring. The wireless substitution simplifies the physical architecture while adding electronic communication capabilities that are manageable through integrated circuit design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables real-time temperature monitoring and intelligent fan control, improving temperature accuracy and reducing user effort, while providing a convenient wireless connection for mobile monitoring.

Implementation Method 1

a temperature sensor arranged on the outer side of the first housing. The other end of the first temperature sensor is arranged on the outer side of the first housing to detect the air ambient temperature of the grill

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

The fan is positioned corresponding to the intake port of the grill to adjust the intake volume for controlling fuel combustion

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

The control module is configured to control the power of the fan or its on/off state based on the first temperature signal

Methodology Applied
Scientific EffectCombustion control: Combustion

Data Source

PatentUS12329316B1Temperature control system for grill, main unit, and fan
Publication Date: 2025.06.17 ZHANG REN
  • US12329316B1 patent drawing
  • US12329316B1 patent drawing
  • US12329316B1 patent drawing

AI summary

A temperature control system for a grill, including a main unit and a fan. The main unit is configured to be mounted on the grill, and the fan is positioned corresponding to the intake port of the grill to adjust the intake volume for controlling fuel combustion. The main unit and the fan are in communication. The main unit includes a control module and a temperature measurement module. The temperature measurement module is used to detect the air ambient temperature of the grill and transmit a first temperature signal to the control module. The control module is configured to control the power of the fan or its on/off state based on the first temperature signal.