Wireless Handle for Battery Tester Using RF Segmentation

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Solution Overview

Problem

Conventional battery testers are cumbersome and inefficient, requiring operators to frequently return to the main unit to change settings or view results, and the shared electrical circuit in enhanced test leads can interfere with measurement accuracy.

Innovation Solution

A wireless handle for battery testers that uses wireless communication (such as RF, Bluetooth, Wi-Fi, or ZIGBEE) to exchange information with the main body, featuring a separate power supply and distinct circuits for input and output functions, allowing for one-handed operation and reducing interference with measurement signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the display, buttons, and test terminal share a common electrical circuit in the test lead, then the test lead can exchange information with the main body, but the test lead becomes large in size and has complicated circuit structure

Engineering Contradiction:
Improveinformation exchange capabilityVSAvoidcircuit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the test lead into two independent parts: a simple test terminal for measurement and a separate wireless handle for information exchange. The test terminal only contains the minimal circuit needed for electrical connection, while the wireless handle contains the display, buttons, and wireless communication module. This segmentation eliminates the need for a complex shared circuit in the test lead.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the wired electrical circuit connection for information exchange with wireless communication technology. The wireless handle uses wireless signals (such as radio frequency) to communicate with the main body, substituting the mechanical/electrical circuit connection with a field-based communication system, thereby simplifying the test lead's circuit structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the wire communication uses a signal frequency close to the current flowing through the testing circuit, then information can be exchanged, but the measurement accuracy is reduced due to interference

Engineering Contradiction:
Improveinformation exchange capabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces wired electrical signal communication with wireless communication technology. The wireless handle uses radio frequency signals to exchange information with the main body, substituting the electrical circuit-based communication that caused interference with a electromagnetic field-based communication system operating at different frequencies, thereby eliminating measurement interference.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The wireless handle acts as an intermediary device between the operator and the main body. It receives wireless signals from the main body, processes them locally (displaying results and accepting input), and communicates bidirectionally using wireless technology, thereby mediating the interaction without requiring direct electrical connection that would cause interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the main body is placed in a fixed location, then it remains stable, but the operator must return to it frequently to change settings or view results, reducing efficiency

Engineering Contradiction:
Improvemain body stabilityVSAvoidtesting efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The wireless handle serves as a mobile intermediary that bridges the operator and the fixed main body. It receives control commands from the operator and transmits them wirelessly to the main body, and simultaneously receives measurement results from the main body and displays them locally. This allows the operator to control the main body and view results at any location within wireless range, eliminating the need to return to the main body and improving testing efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the physical requirement of being at the main body location with wireless communication technology. The wireless handle enables remote operation and monitoring through wireless signals, substituting the mechanical constraint of physical presence with a field-based communication system, thereby improving operational flexibility and efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If the operator holds test leads in both hands to contact battery terminals, then measurement can be performed, but the operator cannot simultaneously operate the main body or check results conveniently

Engineering Contradiction:
Improvemeasurement operationVSAvoidtesting efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The wireless handle acts as a mobile information interface that the operator can hold in one hand while performing measurements. It displays measurement results and accepts control inputs locally, serving as an intermediary between the operator's hands (holding test leads) and the main body operations. This allows the operator to simultaneously perform measurement operations and interact with the system, improving efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances testing efficiency by allowing operators to change settings and view results without returning to the main unit, while maintaining measurement accuracy by using non-interfering wireless communication frequencies.

Implementation Method 1

the wireless signal transmitting/receiving means transmits and/or receives radio frequency signals

Methodology Applied
Scientific EffectRadio frequency transmission: Electromagnetic Induction

Implementation Method 2

the wireless signal transmitting/receiving means applies one or more of the following wireless communication technologies: Bluetooth, Wi-Fi, ZIGBEE, and Near Field Communication

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS9300339B2Wireless handle for a battery tester and battery tester assembly thereof
Publication Date: 2016.03.29 FLUKE PRECISION MEASUREMENT
  • US9300339B2 patent drawing
  • US9300339B2 patent drawing
  • US9300339B2 patent drawing

AI summary

A wireless handle for a battery tester, comprising a wireless signal transmitting/receiving means capable of exchanging information with a battery tester through wireless communication; an information input means; an information output means; and a signal processing and control means, wherein the wireless signal transmitting/receiving means, the information input means, and the information output means are coupled with the signal processing and control means. The wireless handle enables an operator to control some functions of the battery tester and/or monitor detected information remotely during the process of testing, which can increase efficiency of the testing and avoid any disturbance of the testing circuits caused by the information input means and the information output means.