Wireless ISFET Sensor for Real-Time Liquid Monitoring

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Solution Overview

Problem

Current methods lack the ability to continuously monitor and measure chemical and physical properties of alcoholic beverages like wine, beer, and spirits during fermentation and storage without manual sampling, as they require laboratory analysis, which is inefficient and does not account for real-time changes in the beverage's composition.

Innovation Solution

A wireless sensor system utilizing an ion selective field effect transistor (ISFET) that measures pH, temperature, and liquid level, combined with chemical diffusion, allowing for wireless data transmission to an internet-based network, enabling real-time monitoring and alerting of changes in the liquid's chemistry and physical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual sampling and laboratory analysis are used to monitor chemical properties of alcoholic beverages, then measurement precision can be achieved, but loss of time occurs due to the need to repeatedly draw samples and wait for lab results

Engineering Contradiction:
Improvechemical property measurementVSAvoidtime for sampling and analysis
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical manual sampling process with an automated wireless sensor system that continuously monitors chemical properties (pH, temperature, liquid level) in real-time, eliminating the need for repeated manual sampling and laboratory analysis while maintaining measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The wireless sensor enables continuous monitoring of chemical properties throughout the fermentation and storage process, providing uninterrupted data collection that eliminates the discontinuous nature of manual sampling and lab analysis, thereby reducing time loss while maintaining measurement accuracy

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If manual sampling is performed to monitor changes in beverage composition, then measurement precision is maintained, but productivity decreases due to the time-consuming nature of repeated sampling

Engineering Contradiction:
Improvechemical composition measurementVSAvoidmonitoring efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The automated wireless sensor system replaces the manual sampling process, enabling continuous real-time monitoring of chemical composition changes without the time consumption associated with repeated manual sampling and laboratory analysis, thereby improving productivity while maintaining measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor system performs self-monitoring of chemical properties without requiring human intervention for sampling and analysis, allowing the system to track composition changes autonomously and improve productivity by eliminating the bottleneck of manual laboratory processing

Inventive Principle:
Principle #25Self-service

3Productivity

If wireless sensor technology is implemented to enable real-time monitoring, then productivity is improved through continuous data collection, but device complexity increases due to integration of multiple sensors and wireless communication components

Engineering Contradiction:
Improvereal-time monitoring capabilityVSAvoidsensor system integration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wireless sensor integrates multiple functions (pH measurement, temperature monitoring, liquid level detection, and wireless data transmission) into a single multi-functional device, reducing the overall system complexity compared to having separate sensors and communication systems, while maintaining high productivity through real-time monitoring

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If semiconductor-based ISFET sensors are used to measure pH and other ions, then measurement precision is improved, but device complexity increases due to the need for specialized sensor integration and calibration

Engineering Contradiction:
Improveion concentration measurementVSAvoidsensor integration and calibration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the ISFET semiconductor sensor with signal processing electronics, wireless communication modules, and calibration mechanisms into an integrated sensor unit, simplifying the overall system by consolidating multiple components while maintaining the high measurement precision provided by the ISFET technology

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous, real-time monitoring of chemical and physical properties of target liquids, such as wine, spirits, and beer, without human intervention, allowing for timely adjustments and improving the efficiency of the winemaking process by providing accessible data on acetic acid and sulfur dioxide levels among other properties.

Implementation Method 1

One chip called an ISFET (ion selective field effect transistor), measures the free hydrogen ions in a liquid sample allowing for the measurement of the liquid's pH value

Methodology Applied
Scientific EffectIon selective field effect:

Implementation Method 2

Membranes can be used to separate molecules in a liquid into a liquid or gas form by only allowing certain molecules to pass through the membrane. The resulting molecules can then be measured separate from the original liquid.

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10451455B2Wireless sensor for detection and measurement of properties in liquids over an internet-based network
Publication Date: 2019.10.22 SAPERE SYST INC
  • US10451455B2 patent drawing
  • US10451455B2 patent drawing
  • US10451455B2 patent drawing

AI summary

The present invention is related to a wireless sensor that combines semiconductor technology with chemical diffusion in order to measure specific chemical and physical properties such as pH, acid level, SO2, temperature and liquid level of a target liquid in a container, and wirelessly delivers all the data to an internet-based computing network where the data can be accessed by an end user using a device connected to the internet, and a method to measure and analyze the chemical and physical properties of a target liquid using the wireless sensor, the method comprising immerging the wireless sensor into the target liquid in the container, measuring the chemical and physical properties of the target liquid, obtaining and analyzing data wirelessly through an internet-based computing network, wherein the target liquid can be an aqueous solution such as wine, spirits and beer.