Wireless Key Lock Core Using Magnetic Resonance Coupling

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Solution Overview

Problem

Existing electrical lock-and-key systems face issues with power transfer efficiency due to oxidation, corrosion, and magnetic leakage, and require precise alignment, which complicates the operation and reliability of wireless charging technologies.

Innovation Solution

The system employs a magnetic core with a coil wrapped around it, using pulse sequences to modulate energy transfer and determine key position, enabling efficient wireless charging and secure communication for locking and unlocking operations without the need for external sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If contact electrodes are used for power transfer, then power transfer efficiency is maintained, but oxidation and corrosion occur leading to operation failure

Engineering Contradiction:
Improveoperation reliabilityVSAvoidoxidation and corrosion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical contact electrode system with a wireless power transfer system using magnetic resonance coupling. The key includes a transmit coil and the lock contains a receive coil, eliminating physical contact between metal surfaces and thus preventing oxidation and corrosion while maintaining reliable power transfer.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If induction coils are used for wireless power transfer, then contact corrosion is eliminated, but coil size becomes large and cumbersome

Engineering Contradiction:
Improvecontact corrosionVSAvoidcoil size
Core Design Contradiction:
Object-generated harmful factorsVSVolume of moving object

Solution Approach 1:

The patent changes the operating parameters by using magnetic resonance coupling at specific resonant frequencies. This allows the use of smaller coils compared to traditional induction methods, as the resonant coupling enhances the magnetic field interaction efficiency, enabling compact coil design while maintaining effective wireless power transfer.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If magnetic core is added to improve energy transfer efficiency, then power transfer efficiency increases, but magnetic leakage and coil overheating occur

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidmagnetic leakage and overheating
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent uses magnetic shielding materials as intermediaries to contain and direct the magnetic field lines between the transmit and receive coils. These shielding materials prevent magnetic leakage to surrounding areas and distribute the magnetic flux more evenly, reducing localized overheating while maintaining high energy transfer efficiency through the key-lock interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Use of energy by moving object

If precise alignment is required for coil positioning, then energy transfer efficiency is improved, but system complexity increases due to alignment detection requirements

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidalignment detection system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the system continuously monitors the coupling between the transmit and receive coils by detecting changes in impedance or resonant frequency. Based on this feedback, the system automatically adjusts the power transfer parameters or provides visual guidance to the user for optimal alignment, achieving high energy transfer efficiency without requiring complex external alignment detection sensors.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances power transfer efficiency, reduces device size, and ensures reliable operation with improved alignment and security through encrypted communication, addressing the limitations of existing technologies.

Implementation Method 1

the electrical key can provide power to the electrical lock wirelessly to facilitate operations of the electrical lock

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Both the key and lock can include coils and magnetic cores for facilitating the induction-based position detection and wireless charging

Methodology Applied
Scientific EffectMagnetic flux concentration: Magnetic Field

Implementation Method 3

a measurement module configured to measure a current or voltage on the coil excited by the voltage or current

Methodology Applied
Scientific EffectElectromagnetic field detection: Electromagnetic Induction

Data Source

PatentUS11686124B2Method and system for operating key and lock core with wireless charging
Publication Date: 2023.06.27 ZHUHAI UNITECH POWER TECHNOLOGY CO LTD
  • US11686124B2 patent drawing
  • US11686124B2 patent drawing
  • US11686124B2 patent drawing

AI summary

One embodiment provides an electrical key for locking and unlocking an electrical lock. The electrical key includes an energy-transfer unit that includes a magnetic core and a coil wrapped around the magnetic core, a pulse generator configured to generate a first pulse sequence including alternating pulse on and pulse off cycles and a second pulse sequence comprising a continuous pulse train, and a modulator driver configured to modulate a voltage or current on the coil using the generated first or second pulse sequence, a measurement module configured to measure a current or voltage on the coil excited by the modulated voltage or current, respectively, a key-position determination module configured to determine a relative position between the electrical key and the electrical lock based on the measured current or voltage, and a communication interface for communicating with the electrical lock to facilitate the locking and unlocking of the electrical lock.