Wireless Lighting Control Module Relay Power Cutoff

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wireless lighting control systems, such as Zigbee systems, consume energy continuously even at low light settings, cause flickering, and lack the ability to seamlessly integrate with analog dimming drivers or ballasts, and do not offer nonlinear dimming response curves or high current output.

Innovation Solution

A wireless lighting control module that includes a wireless receiver, microcontroller, and relay to cut off power below a predetermined level, capable of nonlinear transformations between digital and analog signals, and outputs up to 100 mA to control multiple LED drivers, allowing for integration with analog dimming systems and eliminating flickering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If wireless lighting control systems operate continuously to maintain control capability, then control responsiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidenergy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system uses periodic duty cycling where the microcontroller and wireless radio are activated only during scheduled intervals to process control commands and communicate with the controller. During low-light conditions, the system enters sleep modes between periodic wake cycles, maintaining control capability while dramatically reducing power consumption from continuous operation.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If analog dimming control is used to achieve low light levels, then illumination intensity is reduced, but light output becomes unstable and flickers

Engineering Contradiction:
Improvelight output levelVSAvoidlight output stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The system introduces a relay switch as an intermediary device between the control system and the lighting load. When dimming below the threshold level, the relay completely disconnects the power supply to the lighting driver, eliminating the unstable analog control signal and preventing flicker. This binary on/off mediation provides stable light output at low illumination levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If relay is added to cut off power at low light levels, then energy consumption is reduced, but device complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The relay switch serves multiple functions within the system: it acts as a power cutoff device to eliminate flicker at low light levels, serves as a binary control element for the lighting driver, and provides a clear on/off state for the LED array. By integrating the relay into the existing control architecture, the system achieves power reduction without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If conventional analog dimming drivers are used, then compatibility with existing systems is maintained, but integration with digital wireless control is difficult

Engineering Contradiction:
Improvesystem compatibilityVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system employs an analog-to-digital converter and digital-to-analog converter pair as intermediary components between the wireless digital control channel and the analog lighting driver. The microcontroller receives digital commands from the wireless receiver, converts them to analog control signals for the driver, and uses ADC to read feedback from the driver. This conversion intermediary layer enables seamless integration between digital wireless control and analog dimming infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9730301B2Wireless lighting control module associated with a relay for controlling lighting power output
Publication Date: 2017.08.08 EPTRONICS INC
  • US9730301B2 patent drawing
  • US9730301B2 patent drawing
  • US9730301B2 patent drawing

AI summary

A wireless lighting control module for LED lighting includes a Zigbee wireless receiver receiving an input wireless control signal, an analog control output which conforms to the 0-10V format, and a microcontroller which is connected to the wireless receiver and receives the input wireless control signal from the wireless receiver. The microcontroller regulates the analog control output. The analog control output has a predetermined cutoff level. A lighting power output is controlled by the microcontroller and cut off by opening a relay when the analog control output is below the predetermined cutoff level. The predetermined cutoff level of the analog control output is 0.5V.