Wireless Lockset Using Optical Power and Data Transmission

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Solution Overview

Problem

Existing electronic locksets face challenges in reliable installation due to the risk of wire damage during the process of electrically connecting exterior and interior assemblies, leading to unreliable communication and improper operation.

Innovation Solution

A lockset system that uses wireless communication between exterior and interior assemblies through a bore hole, utilizing photovoltaic solar cells and light sources for power transmission and data exchange, eliminating the need for physical wires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wires are used to electrically connect exterior and interior assemblies, then electrical communication between assemblies is enabled, but wire damage may occur during installation leading to unreliable communication

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidwire damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical wire connection system with an optical wireless communication system. The exterior assembly includes an LED that emits light signals, and the interior assembly includes a photodetector that receives these signals. This substitution eliminates the need for physical wires passing through the door bore hole, thereby preventing wire damage during installation while maintaining reliable communication between assemblies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces light as an intermediary medium to transfer electrical signals between the exterior and interior assemblies. Instead of direct electrical contact through wires, the LED converts electrical signals to light signals, which then travel through the door material to the photodetector, converting back to electrical signals. This intermediary approach avoids the harmful effect of wire pinching and damage during installation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If photovoltaic solar cells and light sources are used for power transmission and data exchange, then wireless communication is achieved, but installation complexity increases

Engineering Contradiction:
Improveinstallation easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements multi-functionality where the LED serves dual purposes: it acts as both a communication transmitter (sending authentication codes and status signals) and a power transmission source (providing energy to the photovoltaic solar cell). Similarly, the photodetector serves both as a communication receiver and as part of the power reception system. This reduces the number of separate components needed, thereby simplifying installation despite the wireless technology.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the communication and power transmission functions into a single optical channel. The LED and photodetector pair handles both data exchange and energy transfer through the same optical path, eliminating the need for separate wire runs for power and communication. This consolidation reduces installation complexity by requiring only one bore hole and simplifying the routing requirements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures reliable communication and operation by preventing wire damage during installation, enhancing the reliability and durability of the lockset system.

Implementation Method 1

The exterior assembly includes a photovoltaic solar cell and the interior assembly includes a light source. The light source and the solar cell are configured for wirelessly communicating and for power transmission between the exterior and interior assemblies

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The light source and the solar cell are configured for wirelessly communicating and for power transmission between the exterior and interior assemblies through a bore hole in the door

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS12139936B2Electronic lock with wireless exterior to interior door communication
Publication Date: 2024.11.12 ASSA ABLOY AMERICAS RESIDENTIAL INC
  • US12139936B2 patent drawing
  • US12139936B2 patent drawing
  • US12139936B2 patent drawing

AI summary

A lockset that includes a latch assembly, an interior assembly and an exterior assembly. The latch assembly includes a bolt movable between an extended position and a retracted position. The interior assembly is configured to electronically control movement of the bolt between the extended position and the retracted position. The exterior assembly includes a locking assembly configured to be mechanically coupled with the latch assembly. The interior assembly includes an interior wireless communication unit and the exterior assembly includes an exterior wireless communication unit that is configured to wirelessly communicate therebetween. In some embodiments, an exterior assembly includes a photovoltaic cell and the interior assembly includes a light source. The light source and the solar cell are configured for wirelessly communicating and for power transmission between the exterior and interior assemblies through a bore hole in the door.