Wireless-Powered Miniature Circuit Breaker for Remote Reset

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Solution Overview

Problem

Conventional circuit breakers require manual resetting after a trip and are powered via live and neutral wires, leading to increased wiring complexity and maintenance time, especially in large premises.

Innovation Solution

A wireless power transmission system powers circuit breakers using a source and device resonator, enabling remote monitoring and control, eliminating the need for live wires and allowing automatic resetting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional wiring method (live and neutral wires) is used to power circuit breaker, then power supply is reliable, but wiring complexity and panel size increase

Engineering Contradiction:
Improvewiring complexityVSAvoidpower supply reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces the mechanical wiring system (live and neutral wires physically connected to the circuit breaker) with a wireless power transmission system using electromagnetic fields. The transmitter unit in the panel communicates with the circuit breaker through wireless signals, eliminating the need for additional power wiring while maintaining power supply capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a wireless communication intermediary (transmitter unit and receiver unit) between the power source and the circuit breaker. This intermediary enables power and control signals to be transmitted without direct physical wiring, reducing wiring complexity while maintaining system reliability through the established wireless communication protocol.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If Electronic Circuit Breaker (ECB) is used instead of MCB, then automatic resetting is achieved, but device size and wiring requirements double

Engineering Contradiction:
Improveautomatic resettingVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The circuit breaker in the patent performs multiple functions: it acts as both the protective device and the receiver for wireless power and control signals. By integrating the wireless communication receiver and control electronics into the existing circuit breaker housing, the patent eliminates the need for a separate ECB unit, thereby maintaining compact size while achieving automatic resetting capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of the wireless receiver, control unit, and circuit breaker into a single integrated device. This consolidation allows the circuit breaker to receive wireless power commands and perform automatic resetting without requiring a separate ECB unit, thus reducing overall device size and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces wiring complexity and maintenance time by providing a wireless power supply, enabling remote monitoring and automatic resetting of circuit breakers.

Implementation Method 1

a source resonator positioned inside the circuit breaker panel and a device resonator positioned inside the circuit breaker apparatus separated by a distance, such that the source resonator wirelessly transmit power to the device resonator

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Data Source

PatentUS12456883B2Wireless powered miniature circuit breaker (MCB)
Publication Date: 2025.10.28 DENG KAI SDN BHD
  • US12456883B2 patent drawing
  • US12456883B2 patent drawing
  • US12456883B2 patent drawing

AI summary

A system configured to power up a plurality of electronic circuit breaker apparatus wirelessly includes a transmitter control unit acting as the power supply source and main hub for controlling the receiver antenna; a source resonator powered by the transmitter control unit and the source resonator having a transmitter IC and a transmitter antenna, a plurality of circuit breaker apparatus having a device resonator having a receiver IC and a receiver antenna for receiving the radiofrequency energy emitted by the transmitter antenna to power on the receiver IC, a monitoring unit for obtaining power consumption usage data of the powered devices connected to the line current, a controller unit for controlling and interrupting current supply to the line current; and a remote unit to receive the power usage data and transmit a signal to the controller unit for stop or supply the line current to the powered devices.