Wireless Modular Wall Device for Contact Protection

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Solution Overview

Problem

Existing modular wall-mounted electrical devices require complex installation and replacement processes to change functions, with limited flexibility and inadequate contact protection, especially when dealing with varying plaster thicknesses and potential electrical hazards.

Innovation Solution

A modular device with a power module and application module connected via a wireless interface, allowing for easy function changes and energy supply without batteries, with enhanced protection and flexibility through wireless communication and energy transmission, and a closed housing design for safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plug-socket connection is used between power module and application module, then electrical connection is established, but contact protection is insufficient and installation is complex

Engineering Contradiction:
Improvecontact protectionVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical plug-socket connection system with a wireless communication interface. The power module and application module communicate via wireless signals, eliminating the need for physical electrical connections between components. This substitution resolves the contradiction by providing complete contact protection (improving reliability) while simplifying installation procedures (reducing device complexity).

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a wireless communication interface as an intermediary between the power module and application module. This intermediary enables energy and data transmission without direct electrical contact, thereby ensuring contact protection while maintaining functional connectivity. The wireless interface acts as a mediator that eliminates the need for complex electrical wiring and plug-socket connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If application module is connected via wireless interface, then contact protection is improved, but energy transmission requires additional components

Engineering Contradiction:
Improvecontact protectionVSAvoidenergy transmission components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wireless communication interface in the patent serves multiple functions simultaneously: it provides contact protection by eliminating electrical contacts, enables data communication between modules, and facilitates energy transmission from the power module to the application module. This multi-functionality resolves the contradiction by avoiding the need for separate components for each function, thereby maintaining contact protection while avoiding additional complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If modular design is implemented, then function changes are simplified, but replacement process remains complex

Engineering Contradiction:
Improvefunction change flexibilityVSAvoidreplacement ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent divides the installation device into separate functional modules: a power module that remains installed in the wall and an application module that can be easily replaced. The application module contains all user-interface components and can be detached and replaced without affecting the power module or requiring electrical work. This segmentation enables simple function changes while maintaining ease of replacement, resolving the contradiction between adaptability and ease of operation.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If battery is used in application module, then portability is improved, but maintenance requirements increase

Engineering Contradiction:
ImproveportabilityVSAvoidbattery replacement
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The patent implements a wireless power transmission system where the power module continuously supplies energy to the application module through the wireless interface. This eliminates the need for a battery in the application module, as the module is self-powered through wireless energy transfer. The system provides continuous power without requiring battery replacement or maintenance, resolving the contradiction between portability and ease of repair.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple function changes and improved safety by eliminating the need for battery replacement and complex electrical connections, providing reliable operation and protection against contact hazards, even with varying plaster thicknesses.

Implementation Method 1

a first wireless interface (250) is provided in the housing (210), which is configured to supply an application module (230) arranged at a predetermined maximum distance from the power module (200) with the energy required to provide its function

Methodology Applied
Scientific EffectWireless energy transmission: Electromagnetic Induction

Data Source

PatentEP4380317A1Modular wall installation device
Publication Date: 2024.06.05 BERKER GMBH & CO KG
  • EP4380317A1 patent drawingFigure 1~3
  • EP4380317A1 patent drawingFigure 4~5
  • EP4380317A1 patent drawingFigure 6~8

AI summary

A power module of a modular wall-mounted device has a housing containing one or more electrical connections for connection to the electrical wiring of an electrical installation. The housing also contains electrical and electronic components that can be configured to perform at least one of at least two different functions of a wall-mounted device within an electrical installation. The power module housing also includes a first wireless interface, which is designed to supply an application module, located at a predetermined maximum distance from the power module, with the energy required for its operation. This first wireless interface is also configured for communication between the application module and the power module.The power module is configured to receive control commands from the application module, which configure or parameterize the electrical and electronic components of the power module to implement a function defined by the application module, and control the configured or parameterized function.