Wireless Module In-Plane Terminals for Space-Saving Mounting

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Solution Overview

Problem

Conventional wireless modules require a large space for mounting and restrict the placement of other electronic components due to their surface-mount design, leading to space wastage and limitations in communication quality.

Innovation Solution

A wireless module design featuring a substrate with terminals extending in-plane, allowing for offset antenna placement and dual antennas with different directivities, enabling space-saving mounting and enhanced communication quality by allowing other components to be mounted on both sides of the substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the wireless module is designed for surface-mounting, then the module can be mounted on a circuit board, but it requires a relatively large space for mounting and prevents other electronic components from being mounted on the reverse surface

Engineering Contradiction:
Improvemounting capabilityVSAvoidmounting space
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from surface-mounting (two-dimensional mounting on the front surface) to in-plane mounting where terminals extend in the in-plane direction of the substrate. This allows the module to be mounted by connecting terminals that extend along the substrate plane, enabling other components to be placed on both the front and reverse surfaces of the substrate, effectively utilizing three-dimensional space for component arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the wireless module is surface-mounted, then it can be installed on the circuit board, but other electronic components cannot be mounted on the reverse surface of the mount object at the region corresponding to the antenna

Engineering Contradiction:
Improvemounting capabilityVSAvoidcomponent placement flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The invention changes the mounting dimension from surface-mounting to in-plane terminal extension, which allows components to be mounted on both surfaces of the substrate without interference. The terminals extend in the in-plane direction, creating spatial separation between the mounting interface and the antenna region, thus enabling versatile component placement on both front and reverse surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The substrate is functionally segmented into different regions: one for the antenna (transmitter-receiver) and another for mounting terminals that extend in the in-plane direction. This segmentation allows independent optimization of each region, enabling other electronic components to be mounted on the reverse surface without affecting antenna performance.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the antenna is positioned on the substrate, then wireless communication function is achieved, but it creates a restriction zone on the reverse surface of the mount object

Engineering Contradiction:
Improvecommunication qualityVSAvoidusable mounting area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent positions the antenna on the front surface of the substrate while extending mounting terminals in the in-plane direction. This dimensional arrangement creates spatial separation between the antenna's electromagnetic field zone and the mounting interface, allowing the reverse surface to be utilized for component mounting without degrading communication quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9893420B2Wireless module with plural in-plane terminals
Publication Date: 2018.02.13 ROHM CO LTD
  • US9893420B2 patent drawing
  • US9893420B2 patent drawing
  • US9893420B2 patent drawing

AI summary

The wireless module according to the present invention includes a wireless IC chip for processing transmission/reception signals, a substrate on which the wireless IC chip is mounted, an antenna provided on the substrate, and a plurality of terminals extending off from the substrate in an in-plane direction of the substrate.