Wireless Power Base Microsuction Adhesion for Device Alignment

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Solution Overview

Problem

Existing wireless power bases face challenges in maintaining accurate alignment between the power base and devices during mobility, such as when carried in bags or rucksacks, due to instability and aesthetic concerns with current adhesion solutions like non-slip inserts, adhesive rubber, suction cups, and double-sided adhesives.

Innovation Solution

The use of microsuction bodies with grooved surfaces for adhesion, combined with magnetic or electrostatic attraction, to provide stable and efficient device attachment without dust attraction or aesthetic impact, allowing for easy separation and efficient energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive rubber inserts are used to improve adhesion, then the device remains stable on the power base, but dust and dirt are attracted quickly, reducing hygiene and adhesive efficacy

Engineering Contradiction:
Improveadhesion stabilityVSAvoiddust attraction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies a porous adhesive layer with controlled porosity (20-80% open cell structure) that allows air circulation and reduces dust accumulation while maintaining adhesive properties. The porous structure prevents dust from settling on smooth surfaces and allows easier cleaning, thus resolving the contradiction between adhesion stability and dust attraction.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses a composite adhesive system combining rubber base material with porous coating or mesh structure. This composite approach maintains the high adhesion properties of rubber while the porous outer layer reduces dust attraction and improves hygiene, simultaneously addressing both requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If double-sided adhesive layer is used to improve adhesion, then the device is stably attached to the power base, but the connection becomes almost irremovable

Engineering Contradiction:
Improveadhesion strengthVSAvoidseparation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a dynamic adhesion system where the adhesive layer can transition between strong bonding and easy separation states. The adhesive is designed to maintain strong holding force during normal use but allows clean removal when deliberate force is applied, enabling both stable attachment and easy separation without residue.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses pressure-sensitive adhesive with specific durometer (40-70 Shore A) that changes its bonding characteristics under different pressure conditions. During placement, high pressure creates strong bonds, but during removal, reduced pressure and mechanical leverage allow clean separation, resolving the contradiction between adhesion strength and separation ease.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If non-slip rubber inserts are used to improve adhesion, then the device has better grip on the power base, but the parts cannot be joined stably in situations of great instability

Engineering Contradiction:
Improveadhesion stabilityVSAvoidjoining strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies a preliminary compression force through spring-loaded or elastic elements that press the device against the adhesive layer before instability occurs. This pre-applied pressure ensures the adhesive is already engaged and creating strong bonds, allowing the system to withstand subsequent instability and shocks that would otherwise overcome simple friction-based non-slip inserts.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If suction cups are used to improve adhesion, then the device is stably coupled to the power base, but the appearance is negatively impacted

Engineering Contradiction:
Improveadhesion stabilityVSAvoidaesthetic appearance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent uses a thin, flexible adhesive film or coating that is visually imperceptible or blends with the power base surface. This thin-film adhesive provides strong bonding similar to suction cups but maintains a clean, aesthetic appearance without visible cups or mechanical fasteners, resolving the contradiction between adhesion stability and visual appeal.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microsuction and magnetic/electrostatic systems ensure strong adhesion in unstable conditions while being easy to separate, non-dusty, and aesthetically neutral, enabling reliable wireless charging during mobility without increased energy consumption or hardware complexity.

Implementation Method 1

the cavities are emptied of the air and adhere to the object by means of the difference in pressure with the external air

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

a body consisting of a material capable of generating an adhesive effect by microsuction

Methodology Applied
Scientific EffectMicrosuction: Suction

Implementation Method 3

combined with magnetic or electrostatic attraction, to provide stable and efficient device attachment

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 4

combined with magnetic or electrostatic attraction, to provide stable and efficient device attachment

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS11557922B2Electric power base
Publication Date: 2023.01.17 EGGTRONIC ENG SPA
  • US11557922B2 patent drawing
  • US11557922B2 patent drawing

AI summary

There is described an electric power base (100) comprising: a casing (105), a wireless transmitter (110) of electric energy placed in the casing (105), and an interface surface (120) placed external to the casing (105), at said wireless transmitter (110), which is adapted to receive in contact a device (500) to be powered, characterized in that said interface surface (120) is made available by at least one microsuction body (125).