Wireless Power Transfer Controller Optimizing Output via Frequency and Duty Ratio

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Solution Overview

Problem

Wireless charging systems have lower power output compared to wired charging, leading to longer charging times and reduced power conversion efficiency due to decreased output current, which hinders their development and adoption.

Innovation Solution

A non-contact type power transfer apparatus that includes a power converter, a power transmitter, and a controller to adjust the power level by controlling the switching frequency, duty ratio, and phase of the power converter and supply, ensuring operations within a reference range to optimize power transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless charging is implemented, then convenience and non-contact power transfer are improved, but power output and charging speed deteriorate

Engineering Contradiction:
Improvenon-contact power transferVSAvoidpower output
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The patent implements dynamic control of the power converter by continuously monitoring the transmission power state and adjusting the power conversion control signal in real-time. This includes dynamically modifying switching frequency and duty ratio based on feedback from the power transmission state, allowing the system to adapt to varying load conditions and maintain optimal power output levels throughout the charging process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key operational parameters of the power converter, specifically switching frequency and duty ratio, to optimize power transmission. By adjusting these parameters based on the transmission power state, the system can control the power conversion process to achieve higher output power while maintaining efficient wireless power transfer.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If output current is decreased for wireless charging, then safety and control are improved, but power conversion efficiency deteriorates

Engineering Contradiction:
Improvecharging controlVSAvoidpower conversion efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a feedback control mechanism where the controller continuously monitors the state of transmission power and uses this information to adjust the power conversion control signal. This closed-loop feedback system ensures that the power converter operates at optimal efficiency points while maintaining safe and controlled charging, preventing energy loss by avoiding over-current conditions and optimizing the power conversion process in real-time.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If switching frequency and duty ratio are optimized, then power conversion efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent designs the controller to perform multiple functions: monitoring transmission power state, calculating optimal switching parameters, generating power conversion control signals, and adjusting input power levels. This multi-functional controller consolidates what could be separate complex subsystems into a single integrated unit, achieving high power conversion efficiency through sophisticated parameter optimization while managing system complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus improves power conversion efficiency and increases the output power of wireless charging systems, enabling faster charging times and higher power transfer efficiency compared to existing wireless charging technologies.

Implementation Method 1

a power converter configured to convert input power into transmission power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power transmitter configured to transmit the transmission power in a non-contact manner

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS10170941B2Non-contact type power transfer apparatus
Publication Date: 2019.01.01 WITS CO LTD
  • US10170941B2 patent drawing
  • US10170941B2 patent drawing
  • US10170941B2 patent drawing

AI summary

A non-contact type power transfer apparatus includes a power converter configured to convert input power into transmission power; a power transmitter configured to transmit the transmission power in a non-contact manner; and a controller configured to provide a power conversion control signal to control a power conversion operation of the power converter according to a state of the transmission power, and to output an input power control signal to control a power level of the input power according to the power conversion control signal.