Wireless Power Foreign Object Detection via Spatial Magnetic Mapping

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Solution Overview

Problem

Current wireless power transfer systems face challenges in accurately detecting foreign objects due to uncertainties in current operating conditions, such as unknown magnetic and electrical properties of device metals and spatial alignment issues, leading to suboptimal detection performance, especially at higher power levels and with larger coils, which can result in false or missed detections.

Innovation Solution

A power transmitter system with spatially distributed detection coils and a test signal coil generates a magnetic test signal, producing measurement values that are compared to a reference spatial distribution to detect foreign objects, allowing for geometric alignment and improved detection accuracy by differentiating between friendly and foreign metals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If power transmission is increased to higher power levels, then power transfer capability is improved, but foreign object detection accuracy deteriorates due to uncertainties in magnetic and electrical properties

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidforeign object detection accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The detection system is divided into multiple spatially distributed detection coils that independently measure magnetic field characteristics at different locations. This segmentation allows the system to create a detailed spatial map of the magnetic field, improving detection accuracy even at higher power levels where traditional single-point detection fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from traditional single-point or simple power-based detection to a three-dimensional spatial distribution measurement approach. By measuring magnetic field characteristics across multiple spatial dimensions with distributed coils, the system can accurately detect foreign objects regardless of power level variations or uncertainties in magnetic properties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If larger coils are used to increase power transfer, then power transmission is improved, but detection performance deteriorates due to spatial alignment uncertainties

Engineering Contradiction:
Improvepower transmissionVSAvoiddetection performance
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

Instead of using a single large coil that creates spatial alignment uncertainties, the system segments the detection function into multiple smaller distributed coils. Each coil provides localized measurement, eliminating the need for precise spatial alignment while maintaining high power transmission capability through the larger overall coil structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the detection parameter from simple power measurement or single-point field measurement to spatial distribution measurement. By analyzing the spatial pattern of magnetic field measurements across multiple coils rather than relying on absolute alignment, the system achieves robust detection performance independent of spatial positioning uncertainties.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional foreign object detection methods are used, then system complexity is reduced, but detection reliability deteriorates leading to false or missed detections

Engineering Contradiction:
Improvedetection system complexityVSAvoiddetection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The detection function is segmented into multiple independent measurement channels, each using a separate detection coil. This segmentation provides redundant measurement paths that cross-validate each other, significantly improving detection reliability and reducing false positives while the modular architecture keeps system complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback by comparing measured spatial distribution patterns against expected patterns. The processor analyzes deviations from expected magnetic field distributions and uses this feedback to reliably detect foreign objects, reducing false detections while maintaining a relatively simple overall system architecture through intelligent signal processing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances foreign object detection accuracy, reduces false and missed detections, and provides flexibility in power receiver placement, ensuring reliable power transfer operations even at higher power levels.

Implementation Method 1

A power transmitter system with spatially distributed detection coils and a test signal coil generates a magnetic test signal, producing measurement values

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

a power output circuit comprising a transmit power coil for generating the wireless inductive power transfer signal

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 3

the magnetic flux generated by the transmitter coil will introduce eddy currents in the metal objects which will cause the objects to heat up

Methodology Applied
Scientific EffectEddy Currents: Eddy Currents

Data Source

PatentUS11424645B2Foreign object detection in a wireless power transfer system
Publication Date: 2022.08.23 KONINKLIJKE PHILIPS NV
  • US11424645B2 patent drawing
  • US11424645B2 patent drawing
  • US11424645B2 patent drawing

AI summary

A wireless power transfer system includes a power receiver (105) receiving a power transfer from a power transmitter (101) via a wireless inductive power transfer signal. The power transmitter (101) comprises a transmit power coil (103) generating the power transfer signal. A test signal coil (209) coupled to a test signal generator (211) generates a magnetic test signal. A plurality of spatially distributed detection coils (213) is coupled to measurement unit (215) generating a set of measurement values reflecting signals induced in the detection coils (213) by the magnetic test signal. A processor (217) determines a measurement spatial distribution of the measurement value where the spatial distribution reflects positions of the detection coils (213). A foreign object detector (219) detects a presence of a foreign object in response to a comparison of the measurement spatial distribution to a reference spatial distribution. The foreign object detector (219) is arranged to determine the reference spatial distribution in response to data received from the power receiving device (105).