Wireless Power Transmitter Metal Layer Eddy Current Suppression

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Solution Overview

Problem

Wireless power transmission systems experience efficiency loss due to eddy currents induced in metal surfaces, such as desks, when using magnetic field coupling, leading to heat loss and reduced power transmission efficiency.

Innovation Solution

A wireless power transmitting apparatus with a loop conductor and a metal layer covering one face, using materials like aluminum or copper with low relative magnetic permeability and resistivity, positioned to minimize eddy current influence, and maintaining the resonant frequency constant, while keeping the height of the loop conductor low.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a power transmitting coil is placed on a metal surface (e.g., metal desk), then wireless power transmission can be achieved, but eddy current flows through the metal portion causing heat loss and decreased power transmission efficiency

Engineering Contradiction:
Improvewireless power transmission capabilityVSAvoidpower transmission efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

A nonmagnetic casing (intermediary layer) is introduced between the power transmitting coil and the metal surface. This casing prevents direct magnetic field interaction with the metal surface, thereby suppressing eddy current generation while allowing the wireless power transmission system to function normally on metal surfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a nonmagnetic casing is used to cover the power transmitting coil, then eddy current is suppressed, but the system requires accurate facing of primary and secondary cores which complicates the structure

Engineering Contradiction:
Improveeddy current suppressionVSAvoidcore alignment requirement
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the ferrite core component from the power transmitting apparatus, using only a simple loop conductor configuration. This removes the need for complex core alignment between primary and secondary sides, while still achieving eddy current suppression through the nonmagnetic casing

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If the loop conductor is positioned higher above the supporting structure, then eddy current is suppressed, but the height of the apparatus increases

Engineering Contradiction:
Improveeddy current lossVSAvoidapparatus height
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The nonmagnetic casing acts as an intermediary barrier that suppresses eddy current at the interface between the loop conductor and metal surface, allowing the loop conductor to maintain a low position while still preventing harmful eddy current effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration suppresses eddy current loss and maintains power transmission efficiency, reducing the impact of the supporting structure's material on the system, without increasing the height of the loop conductor.

Implementation Method 1

a loop conductor (11) for power transmission having an inductance; an inverter circuit (13) that receives a DC voltage, converts the DC voltage into an AC voltage, and applies the AC voltage to the loop conductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a metal layer (14) that covers one of faces formed by the loop conductor (11) farthest from a power receiving apparatus (200)... eddy current loss is suppressed

Methodology Applied
Scientific EffectEddy current suppression: Eddy Currents

Data Source

PatentUS9876396B2Wireless power transmitting apparatus and wireless power transmission system
Publication Date: 2018.01.23 MURATA MFG CO LTD
  • US9876396B2 patent drawing
  • US9876396B2 patent drawing
  • US9876396B2 patent drawing

AI summary

A wireless power transmitting apparatus includes: a loop conductor for power transmission having an inductance; an inverter circuit configured to receive a DC voltage, convert the DC voltage into an AC voltage, and apply the AC voltage to the loop conductor; a capacitor connected between one end of the loop conductor and at least one end of the inverter circuit; and a metal layer covering one of the faces formed by the loop conductor farthest from a power receiving apparatus.